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®
Product features and decoration may vary from the picture above.
Please read this manual and save it with your original sales receipt.
Tools needed for assembly: Phillips Screwdriver, Hammer, Slotted Screwdriver,
Adjustable Wrench and Safety Scissors (tools not included).
® ® ®
Use only with a Power Wheels Type H 6 Volt Battery, Power Wheels 25 Amp Fuse and Power Wheels
Type H 6 Volt Charger (all included).
Trademarks, design patents and copyrights are used with
the approval of the owner VOL
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Table of Contents A Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 B Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 C Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Warnings and Cautions B ELECTRICAL HAZARD WARNING • Battery can fall out and injure a child if vehicle tips over. Always use battery clamp. • PREVENT FIRE ® - Do not bypass a Power Wheels fuse. It is a safety device. ® - Use only a Power Wheels 25 Amp fuse. - Never modify the electrical system. Alterations could cause a fire resulting in serious injury and could also ruin the electrical system. - Use of the wrong type battery or charger could cause a fire or explosion resulting in serious inju
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Parts C •If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store. •Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded. •Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to remove any excess lubricant. Wheel - 4 Vehicle Body Door Hubcap - 4 Windshiel
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Parts *Note: For your convenience, an extra 25 amp fuse is included. Rear Axle Note: The rear axle is temporarily fastened to the underside of the vehicle body. Refer to step 1 in the Assembly section, page 11. 6 Volt Battery Steering Column Front Axle - 2 Traction Band Driver 6 Volt Charger Steering Bracket 25 Amp Fuse - 1* Steering Wheel Cap Steering Linkage Cover Hubcap Cover - 4 Spacer Steering Linkage Hex Bushing - 4 Round Bushing - 6 Not Shown: Label Sheet - 2 5 ® IMPORTANT A 25 AMP FUSE
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Parts *Note: For your convenience, an extra .437 white cap nut, .354 black cap nut and lock washer are included. 3 #8 x /4" Screw - 13 .437 (Large) White Cap Nut – 2* 1 #6 x /2" Screw - 5 #6 x 1" Screw - 2 .354 (Small) Black Cap Nut* 1 1 /4" x 1 /2" Screw - 2 Lock Washer - 4* 3 4 #10 x / " Trusshead Screw #10 Lock Nut 5 Small Washer - 2 /16" Large Washer - 5 All Shown Actual Size 6
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® IMP RTANT O B A 2 E F IN B 5 A A S M TT T P A E FU LR LE YS B D E IN E M F T O UO R ST E P O TO RY O W PE ILL R R ATE ECHARGE O Parts Diagram D 13 Right Rear Wheel Assembly 35 11 25 12 23 30 23 14 15 7 26 2 18 16 6 4 22 17 36 37 22 22 34 27 28 18 32 3 22 22 1 19 5 31 18 24 17 22 20 31 22 26 9 18 24 20 4 20 21 16 15 4 15 8 18 17 20 26 16 29 Note: Some parts shown are assembled 10 8 33 on both sides of the vehicle. 1. Vehicle Body 15. Hubcap - 4 26. Lock Washer - 4 2. Seat 16. Hubcap Cover - 4
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Battery Charging E ELECTRICAL HAZARD WARNING CAUTION • Battery can fall out and injure a Use the charger in dry locations only. child if vehicle tips over. Always use battery clamp. • PREVENT FIRE Important Notes ® - Do not bypass a Power Wheels fuse. • Your new battery must be charged for at least 18 hours It is a safety device. before you use it in your vehicle for the first time. ® • We recommend that you start charging your battery before - Use only a Power Wheels 25 Amp fuse. beginning ass
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® ® ® ® Battery Charging IMPORTANT! The battery must be removed from your vehicle for the initial charge in order to complete assembly. After assembly is complete, you do not need to remove the battery 3 Battery from your vehicle to recharge it. Clamp 1 See Seat Inset Lock Fasteners Tab Rear View •While pressing the vehicle body tab, lift the edge of the battery clamp. Rear View Locked Unlocked •Locate the lock fasteners in the back of the seat. •Using a slotted screwdriver, turn each lock faste
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Battery Charging 25 Amp Fuse 5 7 ® • Insert a Power Wheels 25 amp fuse into the battery. Note: The top of the fuse will not be flush with the top of the • Plug the charger into a standard 120 volt wall outlet. battery when properly installed. Note: If power flow to the wall outlet is controlled by a switch, make sure the switch is ON. • Before first time use, charge the battery for at least 18 hours. Never charge the battery longer than 30 hours. Charger Note: The battery must be upright while
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Assembly F 2 WARNING Gearbox Children can be harmed by small parts, sharp edges and sharp points in the vehicle’s unassembled state, or by electrical items. Care should be taken in unpacking and assembly of the vehicle. Children should not handle parts, including the See battery, or help in assembly of the vehicle. Inset Plastic Retainer Screw and Washer 1 Rear Axle Rear View Cut and Remove See •Turn the vehicle body upright. Plastic Retainer Inset •Using safety scissors, cut the plastic retain
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Assembly Lock Washer Rounded Side UP 6 4 Hex Bushing Round Bushing Assembly Tool with Lock Inside Outside Washer Inside of Wheel of Wheel Barrel Side Barrel Side Rear Axle Round Bushing Hex Bushing Assembly Tool •Fit a round bushing, barrel side first, into the hole in the inside of a wheel (ribbed side). •Fit a hex bushing, barrel side first, into the hole in the outside of a wheel (smooth side). •Repeat this procedure to insert a round bushing and hex bushing into another wheel. •Fit the loc
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Assembly 10 8 Driver Grooves Outside of Rear Wheel Well Wheel Round Bushing Spacer Rear Axle Large Washer Barrel Side Small Hole Peg Hubcap •Fit another wheel (with a round bushing and hex bushing Rear Axle inserted) onto the end of the rear axle. Make sure the Assembly outside of the wheel (smooth side) faces out and the ribs Round Bushing on the inside of the wheel fit to the grooves in the driver. •Fit a hubcap to the outside of the wheel. Make sure the •Slide a large washer onto the rear a
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Assembly •Fit the assembly tool (with lock washer in it) onto the end of the rear axle. Hubcap •Tap the assembly tool with a hammer to secure the lock 14 washer on the end of the rear axle. Hubcap •Pull the wheel up to be sure it is secure on the rear axle. Cover Notches Notches 12 Traction Band See Slots Inset Tab Wheel • Turn the vehicle body Tab Tab upright (or keep on its side). Ridges Ridges •Insert one of the tabs on the hubcap cover into a slot in the hubcap. •Then, push with your finger
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Assembly Windshield 16 18 Door Peg Windshield Hinge 3 •Insert two #8 x /4" screws through the windshield hinge and Hole into the windshield. •Tighten the screws with a Phillips screwdriver. Do not over-tighten. •Fit the door peg into the hole in the top of the vehicle body. Windshield Windshield Hinge 19 17 Tabs See Inset Peg Tabs Windshield IMPORTANT! Insert side tab into this slot FIRST •Turn the windshield face down on a flat surface. •Fit the windshield hinge to the corner of the windshiel
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Assembly Front Axle 21 Steering Linkage 20 See Inset Front Steering Linkage Axle Curve TOWARD You See See Inset Inset Front Axle Steering Linkage •Turn the steering linkage so that the inside (grooved side) is facing up and the curve is Short End of Bottom View toward you. Front Axle •Position each front axle so that the short end is facing up. Long End of •Insert the short end of the front Front Axle axles up through the ends of the steering linkage, as shown. B Marking A Marking •Turn the vehi
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Assembly 23 25 Cap Steering Deep Nut Linkage Holes Front Axle •Fit a .437 white cap nut onto the end of a front axle. •Tap the cap nut with a hammer to secure it to the end of the Bottom View front axle. •Repeat this procedure to fasten another .437 cap nut to the 1 1 4 2 other front axle. •Insert two / " x 1 / " screws through the deep holes in the steering linkage assembly and into the vehicle body. •Tighten the screws with a Phillips screwdriver. Do not over-tighten. Steering Linkage Assemb
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Assembly Smooth Surface Outside of Wheel Ribs 27 29 Hubcap Front Axle Peg Inside of Wheel Outside of Wheel Small Hole •Identify the inside and the outside of a wheel. •Fit the wheel (with a round bushing and hex bushing •The inside of the wheel has ribs on its surface. The outside inserted) onto the end of the front axle. Make sure the of the wheel has a smooth surface. outside of the wheel (smooth side) faces out. •Fit a hubcap to the outside of the wheel. Make sure the peg on the hubcap fits
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Assembly Steering Wheel 33 Right 31 Spoke Left Spoke Hubcap Label 15 See Label 14 Slots Inset Bottom Hubcap Spoke Cover Tab Label 13 •Cut the steering wheel labels (#13, #14 and #15) from the larger label sheet. Now, position the steering wheel labels, as shown in the illustration, around the steering wheel. Tab Tab Hint: These labels will be applied around the spokes on the •Turn the vehicle body upright (or keep it on its side). steering wheel. Carefully apply the center portion of each label
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Assembly 37 35 Cap Nut Steering Column Steering Bracket Steering Column 2nd Bend Steering Linkage •Fit a .354 black cap nut onto the end of the steering column. Bottom View •Tap the cap nut with a hammer to secure it on the steering column. •Turn the vehicle body on its side, so that the bottom faces you. Hints: •Position the steering bracket behind the steering linkage, - You may need the help of another adult to keep these two as shown. parts in the correct position. •Fit the steering colum
