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MOTORCYCLE
MOTORCYCLE
Ride-On
Ride-On
Product features may vary from the picture above.
Please read this manual and save it with your original sales receipt.
Tools needed for assembly: Phillips Screwdriver, Hammer and Safety Scissors (not included).
®
Use only with a Power Wheels 12 Volt Rechargeable Battery
®
and a Power Wheels 12 Volt Charger (all included).
Sound and Light Box requires three “AA” (LR6) alkaline batteries (not included).
Harley-Davidson is a registered trademark
and the moto
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Table of Contents A Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 B Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 C Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Warnings and Cautions B ELECTRICAL HAZARD WARNING • Battery can fall out and injure a child if vehicle tips over. Always use battery clamp. • PREVENT FIRE - Never modify the electrical system. Alterations could cause a fire resulting in serious injury and could also ruin the electrical system. - Use of the wrong type battery or charger could cause a fire or explosion resulting in serious injury. ® ® - Use of Power Wheels components in products other than Power Wheels vehicles could cause over
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Parts C • If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store. • Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded. • Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to remove any excess lubricant. Wheel - 2 Vehicle Frame Wire Cover Fork Axle
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Parts Exhaust Pipe Set Left - Inner Right - Inner Right - Outer Left - Outer Rear Headlight Front Headlight Seat Gas Tank Saddlebag - 2 Fork Cover Front Fork Light and Sound Box Flashing Light Lens 5
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Parts Outer Inner Handgrips - 2 Shock Set - 2 Left Right Handlebar Handlebar Mirror Clamp Windshield Left Mirror Right Mirror Mirror Lens - 2 Taillight Cover Taillight Fender Tip Handlebar Harness 6
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Pb Parts Hex Bushing - 4 Axle Bushing - 2 12 Volt Charger 12 Volt Battery Round Bushing - 2 Not Shown: Label Sheet 3 #8 x /4" Plastite Screw – 68* .437 (Large Diameter) Cap Nut - 4* .354 (Small Diameter) Cap Nut - 2* 1 #8 x /2" Screw – 5 All Shown Actual Size *For your convenience, two extra .437 (large diameter) cap nuts, one extra .354 3 (small diameter) cap nut and one extra #8 x /4" plastite screw are included. 7 12-VOLT CHARGER
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TM Parts Diagram D 37 20 13 37 33 34 38 3 35 42 20 17 36 43 41 5 2 40 39 4 29 18 15 24 11 23 16 31 30 10 9 12 28 19 14 25 32 14 4 26 7 27 21 8 22 29 6 12 1 Note: Some parts shown are assembled 11 30 on both sides of the vehicle. 1. Vehicle Frame 17. Left Handlebar 32. Fender Tip 2. Vehicle Body 18. Light and Sound Box 33. Left Mirror 3. Seat 19. Front Fork 34. Mirror Clamp 4. Wheel - 2 20. Handgrip - 2 35. Taillight 5. Gas Tank 21. Round Bushing - 2 36. Taillight Cover 6. Left Footboard 22. Ste
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Battery Charging E About Thermal Fuses ELECTRICAL HAZARD Your Power Wheels 12 volt battery is equipped with a built-in thermal fuse. The thermal fuse is a self-resetting WARNING safety device which automatically “trips” and shuts down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe. Once a fuse has “tripped”, • Battery can fall out and injure a child if it will automatically reset itself after approximately 25 vehicle tips over. Always use battery clamp
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TM Pb Battery Charging 1 2 Battery Clamp 2 Battery 11 1 11 Charger Connector 1 • Plug the charger connector into the battery . 11 • Plug the charger into a standard 120 volt wall outlet 2 . 11 Note: If power flow to the wall outlet is controlled by a Battery switch, make sure the switch is “ON”. • Before first-time use, charge the battery for at least 18 hours. Never charge the battery longer than 30 hours. • Using a Phillips screwdriver, loosen the two screws • Recharge the battery for at least
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Assembly F WARNING Children can be harmed by small parts, sharp edges and sharp points in the vehicle’s unassembled state, or by electrical items. Care should be taken in unpacking and assembly of the vehicle. Children should not handle parts, including the battery, or help in assembly of the vehicle. 1 3 Vehicle Body 1 #8 x /2" Screw Taillight 3 #8 x /4" Screw 3 #8 x /4" Screw Vehicle Frame Vehicle Body Rear Fender • Position the vehicle body upside down on a flat surface. • Fit the taillight
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Assembly Large 4 6 Rectangular Opening Vehicle Tab Body Square Opening Motor High Speed Harness Hook-Up Tab Motor Harness Narrow Rectangular Connector Opening Top View • Fit the motor harness between the vehicle body tabs. 7 Vehicle Frame Tab • Position the vehicle body on top of the vehicle frame. • Fit motor harness connector up through the large rectangular opening in the vehicle body. Left • Fit the high speed hook-up connector through the Footboard square opening near the front of the vehic
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T M TM TM TM Assembly 8 10 Right Exhaust Pipe - Inner Half * Right Footboard Vehicle Vehicle Frame Frame Hint: Use a long-shafted screwdriver to complete this • The right footboard was inserted in the vehicle frame at assembly step. the factory. Make sure the right footboard is in place. 3 • Align the holes in the inner half of the right exhaust pipe • Insert two #8 x / 4" screws into the right footboard with the holes in the vehicle frame. as shown. Tighten the screws with a Phillips screwdriv
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T M Assembly 12 14 Right Exhaust Pipe Wheel Axle .437" .437 (Large Diameter) Cap Nut .437 Cap Nut • Separate the fork axle from the two wheel axles. (The fork axle is shorter than the wheels axles.) Set the fork 3 axle aside for assembly step 41. • With the holes aligned, insert six #8 x / 4" screws to join the two halves of the right exhaust pipe. • Place a .437 (large diameter) cap nut on a flat surface, inside up. • Tighten the screws using a Phillips screwdriver. Do not over-tighten. • Fit
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TM Assembly 17 19 Saddlebag Vehicle Frame Notch Axle Bushing Tab Groove Rear Fork Arm Rear Fork Arm Wheel Back View (with Hex Bushings) • Lift the pretend buckles on a saddlebag to open Back View the saddlebag. • Fit the tab on the back surface of the saddlebag into the • Position the vehicle assembly so that the back is notch on one side of the rear fender. facing you. 3 • Insert three #8 x / 4" screws through the holes on the • While holding the hex bushings in place, position the inside of
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Assembly 21 23 Front Headlight Flashing Light Lens Notch Assembly Light Base Wire Notch Notch Wire Retainers • Place the flashing light lens on the light base. Align the notch in the flashing light lens with the notch in the light base. • Press to fit the light and sound box wire into each of the seven retainers in the front headlight assembly. • Position the light and sound box wire through the notch on the edge of the front headlight assembly. 22 Flashing Light Assembly DO NOT INSERT 24 SCRE
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Assembly 25 27 Front Fork Cover “Lens” Tab Tab • Turn the headlight assembly over so that the front 3 faces you. Insert two #8 x / 4" screws into the headlight assembly. Front Fork • Tighten both screws using a Phillips screwdriver. Rectangular Do not over-tighten. Openings 26 • Fit the tabs on the front fork cover into the rectangular openings in the top of the front fork. Push firmly on the front fork cover to “snap” it to the front fork. Front Fork Switch 28 Cover Headlight Handlebar Wire C
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Assembly 31 Wire Cover 29 Base End Handlebar Harness Right Mirror Peg Grip Area Additional Hole Switch Cover Right Handlebar Right Handlebar • Fit the right mirror peg through the hole in the right handlebar and into the hole in the switch cover. • Locate the right handlebar. The right handlebar has an additional hole in the grip area. • Slide the base end of the wire cover (with handlebar 32 harness) onto the right handlebar. Switch Cover Right Mirror 30 Right Handlebar Wire Cover Switch Cover
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Assembly 35 33 Left Mirror Mirror Clamp Right Handlebar Left Handlebar Handlebar Harness Left Handlebar • Fit the left mirror to the left handlebar, as shown. • Fit and hold the mirror clamp to the other side of 2 the left handlebar. 3 • Insert two #8 x / 4" screws through the back of the left mirror and into the mirror clamp. • Tighten both screws using a Phillips screwdriver. Right Side of Do not over-tighten. Front Fork 1 Handlebars 34 • Slide the left handlebar through the holes in the left
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TM Assembly Windshield 36 38 Handlebar Harness Handlebar See Harness Inset Retainer Handlebar • Loop the handlebar harness Assembly around the retainer in the neck of the vehicle frame. Retainer • Position the handlebar assembly face down. • Position the windshield curved side down. 39 • Slide the windshield down over the headlight assembly. 3 Steering • Insert four #8 x / 4" screws through the front fork and Bushing into the windshield. Tighten screws using a Phillips screwdriver. Do not over
