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880 GYM SYSTEM
WARNING:
Read and follow all directions
for each step to insure proper
assembly of this product.
USER’S GUIDE
CLASS H 1 1
Version: 880102
PART # 7183101
Revision: 1/29/02
REV. C
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TABLE OF CONTENTS Safety Statement.............2 Parts list..........................5-6 General Notes..................3 Assembly Instructions.....7-44 Tools Required................3 General Maintenance........45 Gym Layout.....................4 Warranty Statement..........46 Product Services..............47 Insert-Registration Card IMPORTANT SAFETY INFORMATION THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF EQUIPMENT. TO MINIMIZE RISK FOLLOW THESE RULES! 1. Before using, read al
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IMPORTANT NOTES Please note: * Thank you for purchasing the ParaBody 880 Gym System. Please read these instructions thoroughly and keep them for future reference. * This product must be assembled on a flat, level surface to assure its proper function. * Do not securely tighten any frame connections until the entire frame has been assembled unless otherwise specified. Tools Required for Assembly * Rubber mallet or hammer * 3/4” wrench * 9/16” wrench * Ratchet with 3/4” and 9/16” sockets * 5
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1’ 2’ 3’ 4’ 5’ 6’ 7’ 8’ 9’ 10’ 11’ 1’ 2’ 3’ 4’ 5’ 6’ 7’ 8’ 9’ 1 Square = 1’ X 1’ Minimum Required Usable Space Length = 98 inches (250 cm) 8’ 2” Width = 98 inches (250 cm) 8’ 2” Height = 84 inches (213.5 cm) 7” Dimensions Including Leg Press (optional) Length = 98 inches (250 cm) 8’ 2” Width = 130 inches (330 cm) 10’ 10” 4
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PARTS LIST KEY PAR T # DESCRIPTION QTY KEY PART # DESCRIPTION QTY 1 7139708 FRAME 1 48 7041802 WEIGHT STACK CABLE 1 2 7139808 LEG PEDESTAL 1 49 7156002 LAT CABLE 1 3 6994721 PEC STATION PAD 2 50 6535603 PEC CABLE 1 4 7145002 SEA T ADJUST 1 51 6953702 HEAD PLATE 1 5 6523401 GUIDE ROD 2 52 3103801 SNAP LINK 3 6 7139908 REAR UPRIGHT 1 53 3104901 3/4” FLANGE BEARING 14 7 6940808 PULLEY PLATE 4 54 6020601 1/2” FLANGE BEARING 8 8 7140108 BOOM BRACKET 1 55 6480301 3/8 X 9/16” FLANGE SPACER 2 9 7140208
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PARTS LIST KEY PART # DESCRIPTION QTY KEY PART # DESCRIPTION QTY 95 3102917 1/2 X 4” BOLT 1 109 7149701 HANDLE PIVOT PIN 1 96 3102937 1/2 X 4-1/2” BOLT 1 110 6686301 1/2” U PIN 1 97 3102911 1/2 X 6” BOLT 4 111 6406401 HINGE TAB 2 98 3102963 1/2 X 11” BOLT 2 112 3110006 1/8” ROLL PIN 1 99 7128202 3/4 X 6” SHAFT 1 113 3232801 BUMPER CAP 1 100 7128203 3/4 X 3-5/16” SHAFT 2 114 ACU-7308601WEIGHT STACK LABELS 1 101 3232101 10/32” SET SCREW 2 115 6939202 WEIGHT PLATES 15 102 3231501 1/4” X 1-1/2” CAP
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6 93 3/8 X 3-3/4” 94 3/8 X 4” 82 9 80 3/8 X 4” 94 FIGURE 1 STEP 1: • SECURELY assemble the REAR UPRIGHT (6) to the BASE FRAME (9) using two 3/8 X 3-3/4” BOLTS (93), two 3/8 X 4” BOLTS (94), six 3/8” WASHERS (80) and four 3/8” LOCK NUTS (82) as shown in FIGURE 1. 1/2 1/2 1/2 1/2 1/2 1/2 0 1 2 34 5 6 7
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82 6 11 3/8 X 3-3/4” 93 FIGURE 2 STEP 2: • LOOSELY assemble two BASE PLATES (11) to the REAR UPRIGHT (6) using two 3/8 X 3-3/4” BOLTS (93) and two 3/8” LOCK NUTS (82). See FIGURE 2. 1/2 1/2 1/2 1/2 1/2 1/2 0 1 2 34 5 6 8
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LOW HEIGHT 85 14 15 13 53 100 68 12 81 53 97 1/2 X 6” FIGURE 3 STEP 3: • Assemble one 1” SQ. GLIDE (68) to the RIGHT PEC ARM (13) and one 1” SQ. GLIDE (68) to the LEFT PEC ARM (14) as shown in FIGURE 3. • Assemble the RIGHT PEC ARM (13) and LEFT PEC ARM (14) to the 16-1/4” TUBE (12) and PEC PLATE (15) using two 1/2 X 6” BOLTS (97), two 1/2” WASHERS (81), four 3/4” FLANGE BEARINGS (53), two 3/4” X 3-5/16” SHAFTS (100) and two 1/2” LOW HEIGHT LOCK NUTS (85) as shown in FIGURE 3. 9
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14 13 6 15 82 12 3/8 X 2-3/4” 90 FIGURE 4 STEP 4: • SECURELY assemble the PEC PLATE (15) and the 16-1/4” TUBE (12) to the REAR UPRIGHT (6) using two 3/8 X 2-3/4” BOLTS (90) and two 3/8” LOCK NUTS (82) as shown in FIGURE 4. 1/2 1/2 1/2 1/2 1/2 1/2 0 1 2 34 5 6 10
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1 11 82 3/8 X 3-3/4” 93 3/8 X 4” 94 15 FIGURE 5 STEP 5: • SECURELY assemble the PEC PLATE (15) and the BASE PLATES (11) to the FRAME (1) using one 3/8 X 3-3/4” BOLT (93), one 3/8 X 4” BOLT (94) and two 3/8” LOCK NUTS (82) as shown in FIGURE 5. 11
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18 17 86 14 53 60 13 FIGURE 6 STEP 6: • Assemble the LEFT PEC ARM (14) to the LEFT PEC HANDLE (18) using two 3/4” FLANGE BEARINGS (53), one STARLOCK COLLAR (60) and one 5/16” ROLL PIN (86) as shown in FIGURE 6. • Repeat the previous steps to assemble the RIGHT PEC HANDLE (17) and the RIGHT PEC ARM (13) as shown in FIGURE 6. 1/2 1/2 1/2 1/2 1/2 1/2 0 1 2 34 5 6 12
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71 11 5 FIGURE 7 STEP 7: • Insert two WEIGHT PLATE BUSHINGS (71) into each of the fifteen WEIGHT PLATES (115) as shown in FIGURE 7. 76 51 75 FIGURE 8 STEP 8: • Slide the WEIGHT PLATE SHAFT (75) thru the hole in the HEAD PLATE (51), and lock in place using one E-RING (76) as shown in FIGURE 8. 13
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59 FIGURE 9 5 51 11 5 11 4 OPTIONAL 50 LB. ADD-ON KIT 67 79 20 880 SHROUD OPTION ONLY! 9 STEP 9: • Insert two GUIDE RODS (5) into the BASE FRAME (9) as shown on FIGURE 4. (NOTE: If the 880 SHROUD OPTION was purchased, place the GUIDE RODS (5) through the BOTTOM SHROUD BRACKET (found in SHROUD OPTION box) and into the BASE FRAME (9) as shown in FIGURE 9. • (NOTE: Lubricate GUIDE RODS (5) with silicon or teflon spray available at most hardware stores.) • Slide two WEIGHT STACK SP
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FIGURE 10 10 82 8 6 93 3/8 X 3-3/4” 59 1 5 STEP 10: • Swing the GUIDE RODS (5) into the guide rod bushings in the BOOM BRACKET (8) as shown in FIGURE 10. • LOOSELY assemble the BOOM BRACKET (8) and the BOOM PLATE (10) to the REAR UPRIGHT (6) and the FRAME (1) using three 3/8 X 3-3/4” BOLTS (93) and three 3/8” LOCK NUTS (82). See FIGURE 10. 15
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3 4 80 3/8 X 1-3/4” 88 FIGURE 11 STEP 11: • SECURELY assemble one PEC STATION PAD (3) to the SEAT ADJUST (4) using two 3/8 X 1-3/4” BOLTS (88) and two 3/8” WASHERS (80). See FIGURE 11. 4 73 1 101 77 FIGURE 12 STEP 12: • Securely assemble one PLUNGER PIN (77) to the FRAME (1) as shown. (NOTE: Screw PLUNGER PIN (77) in all the way.) • Securely assemble one 10/32” SET SCREW (101) to the plunger pin barrel on the FRAME (1) then back off 1/4 turn so PLUNGER PIN (77) rotates fr
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85 54 1 66 2 65 64 95 1/2 X 4” FIGURE 13 STEP 13: • Insert two 1/2” FLANGE BEARINGS (54) into the the LEG PEDESTAL (2) as shown in FIGURE 13. • Assemble the LEG PEDESTAL (2) to the FRAME (1) using two RH CAPS (64), one 1/2 X 4” BOLT (95), two 1/2” RH WASHERS (65), and one 1/2” LOW HEIGHT LOCK NUT (85). (Note: Tighten this connection enough to remove excess play yet allow the LEG PEDESTAL to rotate freely.) • Assemble one 1-1/4” RUBBER BUMPER (66) to the FRAME (1) where the LEG PE
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FIGURE 15 1 19 2 63 11 7 60 STEP 15: • Assemble two ROLLER PADS (117) to the LEG PEDESTAL (2) using one 3/4 X 17” TUBE (19) and two 3/4” STARLOCK COLLARS (60) as shown in FIGURE 15. • Assemble two ROLLER PADS (117) to the SEAT ADJUST (4) using one 3/4 X 17” TUBE (19), two PLASTIC WASHERS (63) and two 3/4” STARLOCK COLLARS (60) as shown in FIGURE 15. • Assemble two ROLLER PADS (117) to the FRAME (1) using one 3/4 X 17” TUBE (19), two PLASTIC WASHERS (63) and two 3/4” STARLOCK COLLA
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82 32 69 3/8 X 4” 94 36 FIGURE 17 STEP 17: • SECURELY assemble the FOOT PLATE (36) to the PRESS FRAME (32) using two 3/8 X 4” BOLTS (94) and two 3/8” LOCK NUTS (82) as shown in FIGURE 17. • Cut the 1-5/8” X 5-1/2” NON-SKID STRIP (69) in half and assemble the NON-SKID STRIPS (69) to the FOOT PLATE (36) as shown in FIGURE 17. 42 41 78 11 6 35 FIGURE 18 STEP 18: • Assemble two SPRING PINS (78) to the RIGHT and LEFT SQUAT ARMS (41 & 42) as shown in FIGURE 18. • Slide two PRESS RO
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99 53 54 32 33 73 FIGURE 19 STEP 19: • Insert two 3/4” FLANGE BEARINGS (53) and one 3/4” X 6” SHAFT (99) into the tube on the PRESS FRAME (32) as shown. • Insert two 1/2” FLANGE BEARINGS (54) into the PRESS EXTERIOR ADJUST (33) as shown in FIGURE 19. • Apply four PARAGLIDES (73) to the INSIDE of the tube on the EXTERIOR PRESS ADJUST (33)as shown in FIGURE 19. 84 35 81 32 33 1/2 X 11” 98 FIGURE 20 STEP 20: • SECURELY assemble the PRESS PIVOT (35) to the PRESS FRAME (32) using o
