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Operators Manual
Installation, Operation & Service
Floor Model Direct Steam Kettles
MODELS:
KDL, KDL-T, KDL-SH, KDL-TSH,
KDP, KDP-T
™
Cleveland
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782
Enodis
Visit our web site at www.clevelandrange.com
SE95007 Rev. 6
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For your safety DANGER Keep clear of pressure Keep hands away from relief discharge. moving parts and pinch points. IMPORTANT Do not fill kettle above Inspect unit daily for recommended level proper operation. marked on outside of kettle. CAUTION Surfaces may be Wear protective equipment extremely hot! Use when discharging hot product. protective equipment. Stand clear of product Do not lean on or place discharge path when objects on kettle lip. discharging hot product. SERVI
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INSTALLATION GENERAL KDP SERIES Installation of the unit must be accomplished by qualified 1. Position the kettle in its permanent location, and installation personnel working to all applicable local and mark the floor around the circumference of the national codes. Improper installation of product could base collar or the base plate. Locate the centre of cause injury or damage. this circle and mark the floor at this centre point. This is the point at which the kettle's base plate will This unit
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STEAM POTABLE WATER All steam plumbing to and from the kettle and steam The water faucet (optional) with swing spout, requires 1/2 boiler should be thoroughly cleaned and inspected for inch O.D. copper tube plumbing for hot or cold water dirt and debris before final connection to the kettle are supplies to the faucet (SPK - cold water connection only, made. DPK - hot and cold water connection). Check the rating plate for the maximum steam pressure that your kettle is rated for. If the steam sup
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STEAM REQUIREMENTS FOR KETTLES Kettle Cap. Kettle 25 psi Steam 265°F 40 psi Steam 287°F 80 psi Steam 302°F U.S. Gal. Dia. Lbs./Hr. Hp./Hr. Lbs./Hr. Hp./Hr. Lbs./Hr. Hp./Hr. 40 26" 100 3 120 4 150 4.5 60 29.5" 150 4.5 190 5.5 230 7.0 80 33" 210 6.0 260 7.5 300 9.0 100 36" 260 7.5 320 9.5 390 11.0 125 40" 320 9.5 400 11.5 470 14.0 150 40" 390 11.0 480 14.0 570 17.0 Steam requirements are maximum per hour. If more than one unit is on the same line then add the steam usage for each one to reach
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OPERATING INSTRUCTIONS CLEVELAND STEAM COOKING EQUIPMENT IS INTENDED FOR COMMERCIAL USE ONLY BY PROFESSIONALLY TRAINED PERSONNEL. 1 1 2 5 4 5 General Parts Drawing ITEM # DESCRIPTION 1. Steam Inlet Valve Opens and closes the steam supply to the kettle. 2. Hand Wheel Used for tilting the kettle up or down. Some units have an optional Power Tilt Control Switch located in the same position. 3. Power Tilt Switch Used for tilting the kettle up or down. (not shown) 4. Drain Cock Used to drain condensa
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FOR KETTLE/STEAMER COMBINATIONS: OPERATION If the boiler in a steamer is supplying steam to a kettle, 1. Ensure that there is an adequate steam supply to always heat the kettle first. After the kettle contents are the kettle. heated, and the boiler's steam pressure returns to 2. For optimum performance on free-standing floor normal, the steamer may be used. Pressure steamer model tilting kettles, open drain cock to drain compartments should be sequentially started, and condensate from the ket
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CLEANING INSTRUCTIONS CLEANING INSTRUCTIONS CAUTION 1. Turn unit off. SURFACES MAY 2. Remove drain screen (if applicable). Thoroughly BE EXTREMELY HOT! wash and rinse the screen either in a sink or a dishwasher. 3. Prepare a warm water and mild detergent solution in CARE AND CLEANING the unit. Cooking equipment must be cleaned regularly to 4. Remove food soil using a nylon brush. maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The 5. Loos
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STAINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. 4. Treat your water. Corrosion on metals is everywhere. It is recognized quickly on iron and Though this is not always practical, softening hard water can do much steel as unsightly yellow/orange rust. Such metals are called “active” to reduce deposits. There are certain filters that can be ins
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SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory- supplied replacement parts should be used. The use of other than factory supplied replacement parts will void warranty. FAUCE
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STEAM CONTROL ASSEMBLIES ITEM NO. PART NO. DESCRIPTION QTY. 1. KE51892 Retaining ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE51888 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. FA11501 Valve knob screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 4. SE00028 Valve knob assembly (includes item 1, 2, 3)
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CONTROL CONSOLE COMPONENTS - HAND TILT ITEM NO. PART NO. DESCRIPTION QTY. 1. FA11134 Screw, #1-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2. FA11501 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. SE00028 Valve Knob (Item no. 2 included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 4. KE00350 Brass Steam Inlet Valve & Stem, 3/4
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CONTROL CONSOLE COMPONENTS - HAND TILT
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CONTROL CONSOLE COMPONENTS - POWER TILT 43 45 44 ITEM NO. PART NO. DESCRIPTION QTY. 1. KE55057-10 Gear Box Lid (25-60 gallon) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE55057-3 Gear Box Lid (80 gallon & up) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. FA11134 Screw, 10-24 x 3/8" SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE52832-1 Motor . . . . . . . . . . . . . . . . .
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CONTROL CONSOLE COMPONENTS - POWER TILT ITEM NO. PART NO. DESCRIPTION QTY. 8. SE00028 Steam Inlet Knob Assembly (Item no. 7 included) . . . . . . . . . . . . . . . . . . . . . . .1 9. KE50441 Tilt Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 10. FA95008 Locknut, 3/4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 12. FA30088 Washer, 1 1/2" O.D. x 13/16" I.D. x .125 W.
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HINGE ASSEMBLY 9 4 7 11 8 6 10 1 9 5 12 13 2 3 ITEM NO. PART NO. DESCRIPTION QTY. Hinge Assembly 1. - 11 KE50597-1 25 - 40 Gallon, 20 Gallon Full Jacketed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50597-2 60 - 80 Gallon, 30 - 40 Gallon Full Jacketed . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50597-3 100 - 150 Gallon, 60 - 100 Gallon Full Jacketed . . . . . . . . . . . . . . . . . . . . . . . .1 KE50597-4 KDM-60, KDM-60-T, Cook Tank . . . . . . . . . . . . . .
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TANGENT DRAW-OFF VALVE 7 6 5 4 3 2 1 ITEM NO. PART NO. DESCRIPTION QTY. 1. - 7. KE50973 2” DRAW-OFF ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50972-B 3” DRAW-OFF ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1. FA95049 WING NUT, TD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 FA21050 ACCORN NUT, TD-2 . . . . . . . . . . . . . . . . . . . . . .
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MAINTENANCE ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. This kettle requires very little preventative maintenance other than daily cleaning. The pressure relief valve must be tested twice a year. W WA AR RN NIIN NG G: Improper refilling of kettle jacket will result in DANGER: Pressure relief valve will irreversible damage to unit. exhaust high temperature steam. Contact with skin could result in serious burns. Keep face, hands and body clear of discharge. STEAM TRAP To remov
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TROUBLESHOOTING GUIDE This section contains information intended for use by Authorized Service Personnel only. PROBLEM A/ Kettle heats too slowly or does not come to a boil. Probable Cause Remedy 1. Inadequate steam flow. Check for correct steam using chart below. If kettle is connected to a steamer and powered by a generator the units should be operated sequentially (kettle boiling first, then start steamer). 2. Steam trap not operating properly. The trap should open periodically to dump cond
