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                        Function Manual 07/2007 
SINAMICS S120 Drive Functions 
SINAMICS S120
sinamics
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                                   Foreword    1 Infeed    2 Extended setpoint channel  SINAMICS    3 Servo control  S120    Drive Functions  4 Vector control    Vector V/f control   5 (r0108.2 = 0)  Function Manual    6 Basic functions    7 Function modules  Monitoring and protective   8 functions    Safety Integrated basic  9 functions    Communication PROFIBUS  10 DP/PROFINET IO    11 Applications    Basic information about the  12 drive system    A Appendix  Applies to:  Firmware version FW2.5 SP1  (FH1), 07/2007  
                    
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                          Safety Guidelines    This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent  damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert  symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are  graded according to the degree of danger.  DANGER    indicates that death or severe personal injury will result if proper precautions are n
                    
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                          Foreword  SINAMICS documentation  The SINAMICS documentation is organized in 2 parts:  ● General documentation / catalogs  ● Manufacturer/service documentation  A current overview of the documentation in the available languages is provided in the  Internet:  http://www.siemens.com/motioncontrol  Select the menu items "Support" --> "Technical Documentation" --> "Overview of  Publications."  The Internet version of DOConCD (DOConWEB) is available on the Internet:  http://www.automation.siemens.c
                    
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                        Foreword      Usage phase Document/tool  • STARTER parameterization and commissioning tool  Commissioning  • SINAMICS S120 Getting Started  • SINAMICS S120 Commissioning Manual  • SINAMICS S120 CANopen Commissioning Manual  • SINAMICS S120 Function Manual  • SINAMICS S List Manual  Usage/operation • SINAMICS S120 Commissioning Manual  • SINAMICS S List Manual  Maintenance/servicing • SINAMICS S120 Commissioning Manual  • SINAMICS S List Manual  Target group  This documentation is intended for ma
                    
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                         Foreword     Standard scope  The scope of the functionality described in this document can differ from the scope of the  functionality of the drive system that is actually supplied.  ● Other functions not described in this documentation might be able to be executed in the  drive system. However, no claim can be made regarding the availability of these functions  when the equipment is first supplied or in the event of servicing.  ● Functions can be described in the documentation that are not ava
                    
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                        Foreword      Questions on the manual  Please send any questions about the technical documentation (e.g. suggestions for  improvement, corrections) to the following fax number or E-Mail address:  Fax: +49 (0) 9131 / 98 - 63315  Email: docu.motioncontrol@siemens.com  Fax form: Refer to the reply form at the end of this manual  Internet address for SINAMICS  http://www.siemens.com/sinamics.  EC Declaration of Conformity  The EC Declaration of Conformity for the EMC Directive can be obtained from: 
                    
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                         Foreword     ESD Notes    CAUTION    Electrostatic sensitive devices (ESD) are single components, integrated circuits or devices  that can be damaged by electrostatic fields or electrostatic discharges.  Regulations for the ESD handling:  During the handling of electronic components, pay attention to the grounding of the person,  workplace and packaging!  Electronic components may be touched by persons only when  • these persons are grounded using an ESD bracelet, or  • these persons in ESD are
                    
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                        Foreword      Safety instructions    DANGER    • Commissioning must not start until you have ensured that the machine in which the  components described here are to be installed complies with Directive 98/37/EC.  • SINAMICS devices and AC motors must only be commissioned by suitably qualified  personnel.  • The personnel must take into account the information provided in the technical customer  documentation for the product, and be familiar with and follow the specified danger and  warning notic
                    
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                         Foreword       CAUTION    • As part of routine tests, SINAMICS devices with AC motors undergo a voltage test in  accordance with EN 50178. Before the voltage test is performed on the electrical  equipment of industrial machines to EN 60204-1, Section 19.4, all connectors of  SINAMICS equipment must be disconnected/unplugged to prevent the equipment from  being damaged.  • Motors should be connected-up according to the circuit diagram provided. otherwise  they can be destroyed.         Note  Whe
                    
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                          Contents   Foreword ................................................................................................................................................... 5  1 Infeed ...................................................................................................................................................... 21  1.1 Active Infeed ................................................................................................................................21  1.1.1 Introdu
                    
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                        Contents      3.4 Torque-controlled operation........................................................................................................ 69  3.5 Torque setpoint limitation............................................................................................................ 71  3.6 Current controller ........................................................................................................................ 75  3.7 Current setpoint filter............................
                    
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                         Contents     4.18.2 Features.....................................................................................................................................158  4.18.3 Commissioning...........................................................................................................................158  4.19 Redundance operation power units ...........................................................................................158  4.20 Bypass .......................................
                    
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                        Contents      7 Function modules .................................................................................................................................. 219  7.1 Function modules - Definition and commissioning ................................................................... 219  7.2 Technology controller................................................................................................................ 220  7.2.1 Description .............................................
                    
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                         Contents     7.10 DCC axial winder .......................................................................................................................282  7.11 Parallel connection of chassis power units (vector)...................................................................288  7.11.1 Features.....................................................................................................................................288  7.11.2 Integration ........................................
                    
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                        Contents      10.1.3.2 Monitoring: telegram failure....................................................................................................... 353  10.1.3.3 Description of control words and setpoints ............................................................................... 354  10.1.3.4 Description of status words and actual values.......................................................................... 364  10.1.3.5 Control and status words for encoder........................
                    
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                         Contents     11.4 Application examples with the DMC20 ......................................................................................460  11.4.1 Features.....................................................................................................................................460  11.4.2 Description .................................................................................................................................460  11.4.3 Example, distributed topology............
                    
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                        Contents      12.10.3 Sample wiring for vector drives................................................................................................. 514  12.10.4 Sample wiring of Vector drives connected in parallel ............................................................... 515  12.10.5 Sample wiring: Power Modules................................................................................................. 517  12.10.6 Changing the offline topology in STARTER...........................