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                        OWL CAMERA SERIES 
CAM/CMOS-2K.LS 
 
ULTRA-HIGH PERFORMANCE 
 
Line Scan Camera
 
 
 
 
 
 
Camera User’s Manual 
 Models RDI & MRDI 
 
                                                                                                                                                                                                                                                                                                                                                                            
                    
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                        EMC Conformance      This equipment has been tested and found to comply with the limits for a Class A digital  device, pursuant to Part 15 of the FCC Rules.    This product fulfills the following requirements of the standards and carries the CE  marking.     EMC: FCC Part 15, Subpart B    EN 6100-6-4:2001    EN 6100-6-2:2001    EN6100-3-2:2000    EN 6100-3-3:1995/A1:2001  Fairchild Imaging • CAM/CMOS-2K.LS Line Scan Camera User’s Manual • Rev C• 2 of 42                                           
                    
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                        FAIRCHILD IMAGING   OWL CAMERA SERIES  USERS MANUAL  The CAM/CMOS-2K.LS Line Scan Camera    Rev B  © 2004 Fairchild Imaging, Inc.    Fairchild Imaging, Inc.  1801 McCarthy Blvd.  Milpitas CA 95035 USA  1-800-325-6975  www.fairchildimaging.com       PRELIMINARY DOCUMENT  The information in this manual is preliminary.    All information provided in this manual is believed to be correct at the  time of writing. No responsibility is assumed by Fairchild Imaging for its  use.  Fairchild Imaging inten
                    
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                        Table of Contents      SECTION 1  Introduction to the CAM/CMOS-2K.LS   Ultra-High Performance Line Scan Camera ........................................................  6    1.1  Camera Highlights............................................................................................  6  1.2  Camera Specification:  RDI and MRDI Performance Specification ..................  7  1.3  Thermal Considerations ...................................................................................  8  1
                    
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                        SECTION 5  Handling Instructions ...........................................................................................32    5.1  Electrostatic Discharge.....................................................................................32  5.2  Preventing ESD Damage .................................................................................32  5.3  Protecting Against Dust, Oil and Scratches......................................................32  5.4  Cleaning the Sensor Window ....
                    
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                          SECTION 1    Introduction to the CAM/CMOS-2K.LS  Ultra-High Performance Line Scan Camera    1.1 Camera Highlights  Description    The OWL CMOS Line Scan Camera is an ultra-sensitive camera for use in line scan applications  that demand high performance under low light conditions.  The camera is based upon a 2K CMOS  linear sensor that utilizes an active reset technology to obtain high performance in low light  applications while operating at very high data rates.  Two versions of this camera a
                    
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                        Full Spectrum of Applications    • Precision manufacturing inspection  • Web inspection  • Sorting and routing  • Biomedical readout systems  • Diagnostic systems    1.2 Camera Specification:  RDI and MRDI Performance Specification  Table 1.2.1    Functions RDI MRDI  Data rates Up to 80 MHz Up to 80 MHz  Line rates 38 KHz 2.9 KHz  Dynamic Range High gain 650:1 High gain 10,000:1  Low gain 1100:1 Low gain  31,000:1  Resolution 2048 pixels 2048 pixels  Pixel size  7µm x 7µm 7µm x 7µm  Max Clock sp
                    
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                        Table 1.2.2  Settings and Controls  Function Factory User Camera   Calibrated Settable Link  Reset to Default Conditions  X X  Fixed Pattern Noise Correction X X X  PRNU Correction  X X  Integration Time  X X  External Synch / Free Run  X X  Pixel Level Gain  X X  Line Synchronization  X X  Test Patterns X X X    1.3  Thermal Considerations  The CAM/CMOS 2K.LS has been carefully designed to separate the camera electronics  from the image sensor.  In addition, the Fairchild Imaging CMOS sensor ru
                    
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                        Figure 1.3.1  RDI and MRDI Responsivity Curve    1.4  Image Sensor   Pixel level processing image sensors are based on the principle that photons induced by charge at  the pixel site should be converted to, as nearly as possible, a noise-free signal at the pixel site.   The application of this principle produces the lowest possible noise and also allows signal control  at each pixel.  As is true in other sensors, photons induce charge which is collected on a capacitor at the photo  site.  In a p
                    
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                        Figure 1.4.1                                        Fairchild Imaging • CAM/CMOS-2K.LS Line Scan Camera User’s Manual • Rev C• 10 of 42                                                                                                                                                                                                                                                                                                                                                                             
                    
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                          SECTION 2    Camera Hardware Interface    2.1   Installation Overview  Before you integrate your camera into your system you should first determine some basic  operating parameters such as what resolution you need.  Do you know the speed of the object that  your camera will be inspecting?  One additional point you want to keep in mind is your lighting  requirement.  One major item that you should identify early on in developing your system is the source of your  EXSYNC control signal ( framegr
                    
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                        Table 2.2.1  Camera Pin # Frame Grabber Pin # Channel Link Signal  1 1 Inner shield  14 14 Inner shield  2 25 X0  15 12 X0+  3 24.0 X1-  16 11 X1+  4 23 X2-  17 10 X2+  5 22 Xclk  18 9 Xclk+  6 21 X3  19 8 X3+  7 20 SerTC+  20 7 SerTC-  8 19 SerTFG-  21 6 SerTFG+  9 18 CC1-  22 5 CC1+  10 17 CC2-  23 4 CC2+  11 16 CC3-  24 3 CC3+  12 15 CC4-  25 2 CC4+  13 13 Inner shield  26 26 Inner shield    Notes:  • Exterior overshield is connected to the shells of the connectors on both ends.  • 3M part 14
                    
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                        Table 2.3.1  Hirose Receptacle  Pin # Description  1 +5.0 - +6.0 V DC  2 +5.0 – +6.0V DC  3 Ground  4 Ground      If you are using an adjustable lab power supply it is extremely important that  you apply the apppropriate voltage to your camera.  Incorrect voltage might damage  the camera.    Figure 2.3.1  Back View of CAM/CMOS – 2K.LS        2.4  LED Indicator Status Lamp  Table 2.4.1  Light Color Status  Green Running  Blinking Amber/Red Busy with command    Fairchild Imaging • CAM/CMOS-2K.LS L
                    
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                          SECTION 3    Camera Control    TM 3.1  Quick Start with the Camera Link Interface  Follow your Frame Grabber manufacturer’s instructions when inserting the frame grabber card into  your PC.  Be sure that you install the correct configuration software that matches the camera that  you are using.  At this point your camera should already be connected to the DC power supply, and connected to  the frame grabber in your PC.  Your frame grabber will see our camera and start communicating  almost imm
                    
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                        VER  This command will show you the current software version in your camera.  The camera returns………………...FPGA REV.2.5  The current value may be different     Micro rev. 0.90     Prod rev. A 1.01  SLR  This command allows you to set line rate, enter value and enter.  The range for line rate should be 204 – 38610.  CPO  This command allows you to Calibrate Pixel Offset.  You can observe this command by the  blinking green/amber LED.  When the LED stops blinking, that means that the calibration of 
                    
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                        SSM  This command allows you to set the Sync mode.  When selecting the option you need, enter  the appropriate single digit number, and then hit enter.                    Value    Function   The camera returns  …………..…..1      Free run      2      External Sync      3      External Sync, fixed integration      4      External Sync, electronic shutter  SCM  This command allows you to select a correction mode.  When selecting the option you need,  enter the appropriate single digit number and then
                    
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                        LED  This command allows you to change the color.  When selecting the option you need to, enter  the appropriate single digit number and hit enter.  Your screen will be blank during this  command  You can input one of the following:      Value          Function         0 Amber  1 Green  2 Red  3 Off  GDA  This command allows you to show all of the DACs (Digital to Analog Converter).  When  selecting the option you need, enter the appropriate single digit number and hit enter.  The camera returns
                    
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                        SBS                     Value       Function          Set  bit shift  0          12 bit     1          10 bit     2            8 bit  CAO  Adjust analog video offset mismatch.  Calibrate analog offset  200 DN.  SAG  Set analog gain   0 – 10 db  CAG  Adjust analog video gain mismatch.  Calibrate analog gain.  GSN  Get camera serial number, returns 128 character string:  serial number, model, etc.  SGH  Set gain high.  Set pixel gain in sensor.  SGL  Set gain low.  Set pixel gain in sensor.    3.3
                    
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                        Command Definition Summary  CBR Change Baud rate This function allows user to select baud  rate  LED Light Emitting Diode Change LED state  GDA Get DAC All Returns current DAC setting as a voltage  SDN Set DAC number Change DAC (n) value  GDN Get DAC number Get DAC (n) value  SBS Set Bit shift This function allows user to shift 12, 10, 8  bit video    SAP Stores all parameters This function allows you to save default or  user settings    RAP Recalls all parameters This function allows user to re
                    
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                        ExSync Line Synchronization with Electronic Shutter Control is the fourth mode (Figure 3.4.5).  It gives the user asynchronous hardware control both start and end of integration.  TM The control lines ExSync and ElectronicShutter are CameraLink lines CC1 and CC2 respectively  as described in Reference A, and must be asserted by the frame grabber.      Table 3.4.1 Summary of CAM/CMOS-2K.LS Modes   Line Start End Line   Mode Synchronization Start of of End Trigger Integration Integration   The  Li