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International Series 
  
GFX Inverter/Charger
GFX1312E                   GFX1424E                  GFX1448E
 
 
 
Installation Manual  
                                                                                                                                                                                                                                                                                                                                                              
                    
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                          About OutBack Power Technologies  OutBack Power Technologies is a leader in advanced energy conversion technology. Our products  include true sine wave inverter/chargers, maximum power point tracking charge controllers, system  communication components, as well as breaker panels, breakers, accessories, and assembled systems.   Contact Information  Telephone: +1.360.435.6030 (North America)  +34.93.654.9568 (Barcelona, Spain)  +1.360.618.4363 (Technical Support)     +1.360.435.6019 (Fax)  Addre
                    
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                          Important Safety Instructions  READ AND SAVE THESE INSTRUCTIONS!  This manual contains important safety instructions for the International Series GFX inverters.  Read all  instructions and cautionary markings on the inverter and on any accessories or additional equipment  included in the installation.  Failure to adhere to these instructions could result in severe shock or  possible electrocution.  Exercise extreme caution at all times to prevent accidents.  Audience  These instructions are fo
                    
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                        Important Safety Instructions                       Definitions  The following is a list of initials, terms, and definitions used in conjunction with this product.  Table 1          Terms and Definitions  Term Definition  AC Alternating Current; refers to voltage produced by the inverter, utility grid, or generator  AGS Automatic Generator Start  AUX Inverter’s 12-volt auxiliary output  CE Conformité Européenne; French for “European Conformity”; a marking on OutBack  products indicating that the
                    
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                        Important Safety Instructions   CAUTION:  Equipment Damage    Only use components or accessories recommended or sold by OutBack Power  Technologies or its authorized agents.  IMPORTANT:      Do not attempt to install this equipment if it appears to be damaged in any way.  See  the Troubleshooting Section for instructions on how to return the equipment if it is  damaged or suspected to be damaged.  Personal Safety  WARNING:  Personal Injury      This equipment weighs in excess of 22 kg (49 lbs).
                    
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                        Important Safety Instructions   CAUTION:  Equipment Damage      When connecting cables from the inverter to the battery terminals, ensure the  proper polarity is observed.  Connecting the cables incorrectly can damage or  destroy the equipment and void the product warranty.    Thoroughly inspect the equipment prior to energizing.  Verify that no tools or  equipment have been inadvertently left behind.    Ensure clearance requirements are strictly enforced.  Keep all vents clear of  obstructio
                    
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                        Important Safety Instructions   Regulatory Listings  The International Series GFX Inverter/Charger is CE compliant for off-grid use.   Recycling Information   IMPORTANT:  Recycle Electronics and Batteries    Batteries are considered hazardous waste and must be recycled according to  local jurisdiction.  Inverters and other electronics contain metals and plastics  that can (and should) be recycled.  The following are some websites and phone  numbers that provide information regarding “how” and “w
                    
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                        Important Safety Instructions   EuroRecycle.net    The following website provides general information about recycling in Europe.  It also provides a list of  companies and organizations that provide recycling information or assistance.   Web site: http://euro.recycle.net   E-mail:  http://euro.recycle.net/cgi-bin/feedback1.cgi?w=27   (This is an online form providing a means to contact the owners of the website.)     6 900-0111-01-00 Rev A                                                         
                    
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                          Table of Contents  Important Safety Instructions ........................................................................ 1  Audience..................................................................................................................................................................................1  Symbols Used ........................................................................................................................................................................1  
                    
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                        Table of Contents   List of Tables  Table 1          Terms and Definitions..................................................................................................................... 2  Table 2 Components and Accessories ....................................................................................................10  Table 3 Ground Conductor Size and Torque Requirements...........................................................18  Table 4 DC Conductor Size and Torque Requirements 
                    
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                          Introduction  Welcome to OutBack Power Technologies  Thank you for purchasing the OutBack International Series GFX Inverter/Charger.  This product offers a  complete power conversion system between batteries and AC power.  It can provide backup power or  complete off-grid service.   Battery-to-AC inverting which delivers 230 Vac at 50 Hz   AC-to-battery charging   Rapid transfer between AC source and inverter output  with minimal delay time   Inverter load support for a small AC source   
                    
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                        Introduction   Each model inverter has a single phase output marked with this symbol:       Each inverter puts out a sine wave waveform marked with this symbol:             Components and Accessories  Table 2 Components and Accessories  Installed Components Included in Box   (this book) Battery Terminal Cover, red  GFX Series Installation Manual   Battery Terminal Cover, black GFX Series Operator’s Manual  AC Conduit Plate “WARNING ELECTRICAL SHOCK” sticker  DC Cover (DCC) Remote Temperature Se
                    
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                          Planning         Applications   The International Series GFX inverters are intended for on-grid, off-grid, and grid-interactive  applications.  These models are designed to use a battery bank to store energy.  They can work in  conjunction with photovoltaic (PV) panels to harvest solar energy, as well as wind turbines and other  renewable sources.  These sources charge the battery, which in turn is used by the inverter.  In on-grid applications, grid power is used to run the loads.  When exces
                    
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                        Planning   Renewable Energy   The inverter cannot connect directly to PV, wind, or other renewable sources.  The batteries are the  inverter’s primary source of power.  However, if these sources are used to charge the batteries, the  inverter can use their energy by drawing it from the batteries.  The renewable source is always treated as a battery charger, even if all of its power is used  immediately.  The renewable source must have a charge controller or some way to prevent  overcharging.  Ou
                    
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                        Planning   A generator should be sized to provide enough power for all the loads and the battery charging.      Available generator power may be limited by ratings for circuit breakers and/or generator connectors.     The generator must be able to provide current to all inverters on a given phase or leg.   Minimum generator  wattage* is usually recommended to be twice the wattage of the inverter system.  Many portable generators  may not be able to maintain AC voltage or frequency for long per
                    
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                        Planning     NOTES:                                                                                       14 900-0111-01-00 Rev A                                                                                                                                                                                                                                                                                                                                                                                   
                    
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                          Installation      Location and Environmental Requirements    The International Series GFX inverters can be located outdoors, but  OutBack still recommends that  they be protected from the environment.   If protected from the environment, the inverter can mount in any position or orientation.  If exposed to the  environment, it cannot be placed upside-down to ensure that water will not accumulate under the DC  cover.  (It can be mounted in any other position or orientation.)   For installatio
                    
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                        Installation       Tools Required    Wire cutters/strippers   Torque wrenches   Assorted insulated screwdrivers   DVM or Voltmeter      Mounting    It is easier for two people to install the GFX inverter due to its weight.   The unit must be secured with appropriate fasteners to a sturdy mounting surface capable of supporting its  weight.  OutBack cannot be responsible for damage if inadequate fasteners are used.     The unit has four mounting holes, one in each corner.  Use fasteners in 
                    
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                        Installation                    Terminals and Ports  DC TERMINALS:  Connect to battery  DC and AC GROUND TERMINALS:   cables and DC system.  See page 19 for  Connect to grounding system for  instructions.  both batteries and AC.  See page 18  for instructions.    CONTROL WIRING TERMINAL BLOCK:    Receives control wires for a variety of   functions, including automatic generator  starting.  See pages 23 and 24 for   AC TERMINAL BLOCK:  Receives  instructions and the International Series GFX  AC i
                    
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                        Installation         Grounding   WARNING:  Shock Hazard    The unit must be connected to a grounded, permanent wiring system.  If a bond is made  between neutral and ground make sure only one bond is present in the AC system at any  time.  Some codes require the bond to be made at the main panel only.  WARNING:  Shock Hazard    For all installations, the negative battery conductor should be bonded to the grounding  system at only one point.  If the OutBack GFDI is present, it can provide the bon