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                        Internet Version for Reference Only
Installation and Operation Instructions                                                                                Document 2144
Installation and Operation
Instructions for
Copper Brute
Volume Water Heaters
Model B4
Sizes 500-1825
These instructions are to be stored in the pocket provided on the heater.
FOR YOUR SAFETY: This product must be installed and serviced by a professional service technician, 
qualified in hot water heater installation and maintena
                    
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                        Internet Version for Reference Only  BRADFORD WHITE B4 Volume Water Heater Page 2 Page 3 TABLE OF CONTENTS SECTION 1. SECTION 3. General Information Operation 1.1      Introduction....................................................3 3.1      Controls - General .......................................14 1.2      Heater Identification.......................................3 3.1.1   Electronic Ignition Control............................14 1.3      Flow Requirements.................................
                    
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                        Internet Version for Reference Only  BRADFORD WHITE B4 Volume Water Heater Page 2 Page 3 1.2 Heater Identification SECTION 1. Consult rating plate on the heater. The following  General Information example simplifies the heater identification. 1.1 Introduction            1           2         3        4        5        6 This manual provides information for the            B4      1670       I        N       09       C installation and operation of Bradford White volume  water heaters. It is stron
                    
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                        Internet Version for Reference Only  BRADFORD WHITE B4 Volume Water Heater Page 4 Page 5 models can be installed on a combustible floor with  1.4 Water Chemistry a special base assembly which is available from the  Bradford White equipment is designed for use in  factory, or with a base that complies with local code  a wide variety of water conditions. The water velocity  requirements. See rating plate for part number of the  maintained in the heat exchanger tubes is kept high  base assembly. en
                    
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                        Internet Version for Reference Only  BRADFORD WHITE B4 Volume Water Heater Page 4 Page 5 Clearance                    Indoor             Outdoor From                           (inches)            (inches) Top                                   30             Unobstructed Unit Water Conn. Side             12                      24 (Front View) Opposite Side                    6                       24 20 GA Base Front                              Alcove          Unobstructed Galvanized Rail Shee
                    
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                        Internet Version for Reference Only  BRADFORD WHITE B4 Volume Water Heater Page 6 Page 7 ducts, each opening shall have a minimum free IMPORTANT: In beauty shops, barber shops,  area of 1 square inch per 4000 Btu/hr (5.5 square cleaning establishments and self-service laundries with  cm/kW) of total input rating of all equipment dry cleaning equipment, it is important that the water  in the enclosure. When communicating to the heater be installed in a location where combustion and  outdoors thro
                    
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                        Internet Version for Reference Only  BRADFORD WHITE B4 Volume Water Heater Page 6 Page 7 3.     Avoid using long horizontal runs of the vent  pipe, and too many 90° elbows, reductions or  restrictions. Horizontal runs should have at least  a 1/4" rise per foot in the direction of flow. A vent  connector should be supported for the design  and weight of the material used to maintain  Window clearances and prevent physical damage and  Or Grill separation of joints. 4.     Avoid ending heater vents
                    
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                        Internet Version for Reference Only  BRADFORD WHITE B4 Volume Water Heater Page 8 Page 9 8.     Before operating the heater, the complete gas  supply system and all connections must be tested  Gas Supply Inlet for leaks using a soap solution. Do not use raw  To Equipment flame. Inlet Tee Fitting Caution Since some leak test solutions (including soap  Nipple 3" Min. and water) may cause corrosion or stress  cracking, the piping must be rinsed with water  Cap after testing, unless it has been dete
                    
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                        Internet Version for Reference Only  BRADFORD WHITE B4 Volume Water Heater Page 8 Page 9 Tempered Water Pressure Hot Relief Water Valve 24" Hot Cold Water Water Automatic Storage Floor Tempering Tank Valve Figure 10. Tempering Valve Installation. 2.7 Water Expansion When cold water is heated the water expands. If  no water is being used during the heat-up period the  expanded water will normally back up into the city  mains. A water pressure reducing valve installed in the  incoming cold water l
                    
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                        Internet Version for Reference Only  BRADFORD WHITE B4 Volume Water Heater Page 10 Page 11         If the heater-to-tank circulating loop contains               Flow       Head*       Temp. Rise more than 6 elbows or 30 feet of pipe, use                         Water           Rate       Loss           Across pipe or fittings in the loop no smaller than the          Model         Category       (GPM)       (ft.)          Heater, (°F) following:                          Soft                  45  
                    
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                        RECIRC. SUPPLY CWMU Internet Version for Reference Only  BRADFORD WHITE B4 Volume Water Heater Page 10 Page 11 demand for hot water. It is recommended for general  2.11 Two-Temperature System purpose water supply including shower and bathing  See Figures 13 and 14 for piping schematics.  applications. Water at 180°F is available directly from  This system is designed to maintain the tempered  the tank. water circulating loop at the desired temperature  during idle periods as well as when there i
                    
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                        Internet Version for Reference Only  BRADFORD WHITE B4 Volume Water Heater Page 12 Page 13 5 1 4 3 2 2 Figure 12. Hot Water Supply System with Dual Tanks, Building Loop Return and Circulating Pump. 140°F Water 180°F Water Return From Return From Bldg. Bldg. H C H C J 180°F Water J Pump To Bldg. Conventional Tank 140°F Water To Bldg. To D Drain C Cold Water K To Drain Pump Legend B - Check Valve  To Drain C - Check Valve  D - Tempering Valve B H - Throttling Valves in Building Loop Returns J - Ci
                    
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                        Internet Version for Reference Only  BRADFORD WHITE B4 Volume Water Heater Page 12 Page 13 140° Water Return With From Bldg. Horizontal 140° H 180° Water 180° Water Return Water Tank To Bldg. From Bldg. To Bldg. H C J C Pump Conventional Tank 24" Min. Legend B - Check Valve in Hot Water Supply  to Tempering Valve B C - Check Valve in Return Line from  D Building Loop To Drain To D - Tempering Valve Drain E - Venturi (Suction) Tee H - Throttling Valves in Building Loop  K Returns I -  Circulating
                    
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                        Internet Version for Reference Only  BRADFORD WHITE B4 Volume Water Heater Page 14 Page 15         3.1.3 High Limit Controls: SECTION 3.         The manual reset high limit switches are  Operation provided as standard equipment on all heaters.  Automatic reset switches are optionally provided.  3.1 Controls - General The temperature sensing bulb of the switch is  See Figure 15 for control locations. always located in the heater outlet. Burners will  automatically shut down whenever overheating  
                    
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                        ON ON Internet Version for Reference Only  BRADFORD WHITE B4 Volume Water Heater Page 14 Page 15 2.     Make sure the heater’s power switch is in the  ON POSITION “ON” position. After placing the manual pilot  gas valve in the open position and resetting all  Pilot Valve ON safety devices, (high limit, pressure switch, low-  water cutoff, etc.) pilot(s) can be lit following the  OFF procedure located on the heater rating plate. ON 3.     Once the pilot(s) is lit and has been established  for fiv
                    
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                        Internet Version for Reference Only  BRADFORD WHITE B4 Volume Water Heater Page 16 Page 17 Figure 18. Main Burner Flame Pattern. 5.     Keep heater area clear and free from combustible  material, gasoline and other flammable  Pilot Reset vapors and liquids (see Table 1 for minimum  Switch clearances). Figure 17. Pilot Safety Relay. 6.     Be certain all combustion air and ventilation  openings are unobstructed. When a tank aquastat is not used: The pump on the heater must run continuously,  7.  
                    
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                        Internet Version for Reference Only  BRADFORD WHITE B4 Volume Water Heater Page 16 Page 17         c.     Tube cleaning kit consisting of reamer,  stainless steel brush, speed handle and   Caution handle extensions. Black carbon or green soot on a dirty heat          d.     Heater thermometer (with 1/2" NPT well)  exchanger can, under certain conditions, be  100-240°F. ignited by a random spark or open flame. To  2.     In addition, the heater should be equipped with  prevent this unlikely occur
                    
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                        Internet Version for Reference Only  BRADFORD WHITE B4 Volume Water Heater Page 18 Page 19 II.  HEATER IS POUNDING, KNOCKING OR EMIT- IV.  PRESSURE RELIEF VALVES LEAKING INTER- TING STEAM FROM RELIEF VALVES. MITTENTLY OR STEADILY.                Possible Cause                             What To Do               Possible Cause                             What To Do  A. Low or no water flow.               A. This condition is usually A.Static pressure in system          A. Calculate height of wat
                    
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                        Internet Version for Reference Only  BRADFORD WHITE B4 Volume Water Heater Page 18 Page 19 This page intentionally left blank.                                                                                                                                                                                                                                                                                                                                                                                      
                    
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                        Internet Version for Reference Only  BRADFORD WHITE Page 20 ® Ambler, PA 19002 Tech. Service (800) 334-3393 ® Service Parts (800) 538-2020 B R A D F O R D W H I T E www.Bradford White.com Warranty Service (800) 531-2111 C O R P O R A T I O N Litho in U.S.A.  © Bradford White 0602 Document 2144 H2317100-