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INSTALLATION AND OPERATION
MANUAL
EPA CERTIFIED
CATALYTIC WOOD
BURNING STOVE
RETAIN THESE
MODEL 1003C
INSTRUCTIONS
FOR FUTURE
REFERENCE
THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER.
READ ENTIRE MANUAL THOROUGHLY BEFORE INSTALLATION.
P/N 775003M, Rev. P, 11/03
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IMPORTANT WARNINGS CAUTION: PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM HEATER. FOR YOUR SAFETY, FOLLOW THE INSTALLATION, OPERATION AND MAINTENANCE INSTRUC- TIONS EXACTLY, WITHOUT DEVIATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREM
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TABLE OF CONTENTS CONGRATULATIONS ON THE PURCHASE OF YOUR NEW WOODSTOVE MANUFACTURED BY Important Warnings ................................................ 2 LENNOX HEARTH PRODUCTS. Testing/Listing, EPA, Using this Manual.................. 3 When you purchased your new woodstove, you joined the ranks of thousands of concerned indi- Planning Your Installation ..................................... 4-7 viduals whose answer to their home heating needs reflects their concern fo
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PLANNING YOUR INSTALLATION QUESTIONS TO ASK LOCAL BUILDING OFFICIAL SELECTING A LOCATION A correct installation is critical and imperative for reduc- The design of your home and where you place your ing fire hazards and perilous conditions that can arise stove will determine its value as a source of heat. A when wood burning appliances are improperly installed. wood stove depends primarily on air circulation (con- The installer must follow all of the manufacturers’ in- vection) to disper
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PLANNING YOUR INSTALLATION FLOOR PROTECTION STANDARD PARALLEL HEARTH PAD SHOWN This appliance requires non-combustible floor protec- tion for ember protection. If the floor protection is to be stone, tile, brick, etc., it must be mortared or grouted to form a continuous non-combustible surface. If a chim- 0” - USA 8” – Can. ney connector extends horizontally over the floor, pro- tection must cover the floor under the connector and at STOVE TOP least 2" (51 mm) to either side. 8” (2
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PLANNING YOUR INSTALLATION COMBUSTIBLE WALL CLEARANCES Corner Installation WARNING: IT IS VERY IMPORTANT THAT YOU OB- SERVE THE MINIMUM CLEARANCES. There are listed clearances for your stove which were deter- C mined in a Laboratory test using various "classes" of stove pipe 45° or chimney. Minimums are first established for the stove itself and increased based on how much heat is transferred by each class of pipe. NOTE: Manufactured (mobile) home installations require the
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PLANNING YOUR INSTALLATION ALCOVE CLEARANCES Alcove - Top View NOTE:" = inches, mm = millimeter, cm = centimeter Alcoves must have minimum dimensions of 84" (214 cm) 11” (280 mm) 5.5” (140 mm) height, 56" (142 cm) width and 24" (610 mm) maximum depth. 16” 25.5” Require pipe: Type L Vent pipe to the top of the stove. (407 mm) (648 mm) Manufactured (mobile) home installations must be equipped with a rain cap and spark arrestor and must use a pipe shield extending a minimum of 24
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INSTALLATION AIR INTAKE COVER This stove can take in outside air directly through the The pedestal is equipped with an air intake cover (lo- base. This type installation requires a hole through the cated at the top front of the pedestal). The air intake floor protector and the use of outside air floor duct (cata- cover should be adjusted to the open position if outside log # 14M67) to penetrate into the air space below the combustion air is NOT provided. If outside combustion home. When
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INSTALLATION SECURING THE STOVE TO THE FLOOR All chimneys must be installed as specified by local Manufactured (Mobile) Homes Only building codes and according to the chimney manufac- turer instructions (in the case of a factory built chimney). Once the outside air floor duct is in position, replace the floor protector. Make sure that the floor protector's hole is See the chimney manufacturer instructions for exact specifications. Factory built chimneys must comply with aligned with t
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INSTALLATION CHIMNEY INSPECTION CHIMNEY HEIGHT REQUIREMENTS The chimney must extend 3 feet (914 mm) above the level Existing chimneys must be inspected before installing of roof penetration and a minimum of 2 feet (610 mm) your stove. Consult your local building department for higher than any roof surface within 10 feet (305 cm) (see chimney code requirements. A masonry chimney must below). Check with your local building officials for any addi- have a code approved liner. This liner
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INSTALLATION DRAFT REQUIREMENTS 4) Start a fire (See How To Start And Maintain A Fire The appliance is merely one component of a larger sys- on page 16). tem. The other equally important component is the vent- 5) After the fire is well established (20-25 minutes) and ing system which is necessary for achieving the required burning at a low setting, perform the draft test per the flow of combustion air to the fire chamber and for safely gauge manufacturer instructions. The draft gauge r
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INSTALLATION See Pipe Manufacturers Instructions For Installation Requirements Of Venting Components And Vent Clearances. RESIDENTIAL STANDARD MANUFACTURED (MOBILE) HOME STANDARD Using 6” (152 mm) Diameter Single Wall Using 6” (152 mm) Diameter Type L-Vent Connector Pipe Connector Pipe. Not Approved For Manufactured (Mobile) Homes. Spark Arrestor Cap Chimney Termination Cap 3 ft. (915 mm) Minimum Storm Collar Storm Flashing Collar Roof Flashing 14.5” (369 mm) Ceiling S
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INSTALLATION - Combustible Wall Chimney Connector Pass-Throughs Min. Chimney Clearance to Brick & A Method A. 12” (304.8 mm) Clearance to Combustible Wall Mem- Combustibles – 2 in. (50.8mm) ber: Using a minimum thickness 3.5” (89 mm) brick and a 5/8” (15.9 mm) minimum wall thickness clay liner, construct a wall Min. Clearance 12 in. (304.8mm) of Brick pass-through. The clay liner must conform to ASTM C315 (Stan- dard Specification for Clay Fire Linings) or its equivalent. Keep a min
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CARE AND OPERATI0N Secondary Air Tube ASH DRAWER Bypass Damper Control The large ash drawer located on the left side of the ped- estal is designed to make cleaning easier by containing the ashes in a removable drawer. Tunnel Baffle Positioning Stops Damper Ash Door Drawer Catalytic Combustor Catalyic Combustor Retainer Clip WARNING: DO NOT OPERATE THIS STOVE WITHOUT THE ASH DRAWER PROPERLY INSTALLED AND SE- CURED (SEALED), AS THIS WILL PRODUCE EX- TREME TEMPERATU
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CARE AND OPERATION FUEL DOOR gold will cure. The ¾” (19 mm) door rope gasket is made of highly durable high temperature resistant mate- The gold or black door option is purchased separately, but is required. Install the door per instructions provided rial. It must be kept in good condition. Do not leave the stove burning with the door ajar or open. Leaving the in kit (see page 28 for ordering information). door ajar or open while the stove is burning will cause excessive heat build u
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CARE AND OPERATION BREAK-IN PERIOD catalyst reaches 600° F. The refiring will ensure sufficient Your stove finish is a high temperature paint that re- temperatures and proper amounts of volatiles for the quires time and temperature to completely cure. We rec- catalyst to operate properly. ommend that you ventilate the house during the initial burns. The paint emits non-toxic odors during this proc- When refueling a hot stove with the catalyst still operat- ess. ing, no refiring step is n
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CARE AND OPERATION FUEL REFUELING BURN RECOMMENDED FUEL To refuel the stove, open the bypass damper and move This appliance is approved for use with untreated natural the primary air control to "HIGH." Let the fire "LIVEN UP" dry wood only (see Important Warnings, page 2, #8). for about one minute. Open the fuel door about ½” (1 cm) Burning materials other than natural wood will shorten and hold in this position about 30 seconds or until the the life of the catalytic combustor. Do not b
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FUEL MAINTENANCE SEASONING GUIDE ASH REMOVAL AND DISPOSAL Softwoods – 6 months to 18 months CAUTION: MAKE SURE THAT THE FIRE IS OUT Hardwoods – 12 months to 24 months AND THE STOVE IS COLD BEFORE REMOVING ASHES! NEVER BURN YOUR STOVE WITH THE Logs that are 5” (127 mm) diameter across or larger ASH DRAWER OPEN OR UNSECURED! should be split in half, three pieces if over 8” (203 mm), and four pieces when over a foot (305 mm) across. If the tree was fell 2 to 4 years ago, it sti
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MAINTENANCE DOOR / GLASS GASKET AND ASH DRAWER GAS- CREOSOTE FORMATION AND NEED FOR REMOVAL What is Creosote - When wood is burned slowly, it pro- KET duces tar and other organic vapors, which combine with A 3/4" (19 mm) spun fiberglass gasket provides the seal expelled moisture to form creosote. The creosote vapors around the fuel door and a 1/8” (3.2 mm) x 1” (25.4 mm) condense in the relatively cool chimney flue of a slow- flat woven gasket glass provides the seal around the burning
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MAINTENANCE dure. The combustor unit is fragile in comparison to the CATALYST REPLACEMENT rest of the stove, so handle with care. The normal expected life of a catalyst (catalytic com- bustor) is 10,000 to 12,000 hours if the appliance is op- 1. Place the combustor on the tunnel baffle as shown erated correctly and proper fuels are used. If the cata- in illustration (ceramic honeycomb to the back and lyst has been deactivated, it should be replaced. Symp- louvered slots to the front).
