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10 SERIES, ELECTRICALLY HEATED, ROUND DISHMACHINES
INSTALLATION & OPERATION MANUAL
FOR JACKSON MODELS:
10A
10AB
10APRB
10U
HIGHER HOOD OPTION
An Company
Jackson MSC, INC.
P.O. BOX 1060
HWY. 25E
BARBOURVILLE, KY. 40906
FAX (606) 523-9196
February 24, 2004
PHONE (606) 523-9795
P/N 7610-100-01-00 (Revision E)
www.jacksonmsc.com
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MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS & LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY. Jackson MSC agrees under this warranty to repair or replace, at its discretion, any original part which fails under no
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REVISION MADE APPLICABLE REVISION DETAILS DATE BY ECN ADDED 10U PHOTO INSTALLATION GUIDE AND ALL 10U D 02-24-04 MAW N/A INFORMATION i
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NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL: 10 SERIES 10A = 10 without a booster tank 10AB = 10 with a booster tank 10APRB = 10 with a booster tank and a power rinse pump 10U = 10 with a booster tank, a 4” shorter hood, and 9” shorter legs Higher Hood Option = A hood that is 5” higher than the standard hood Jackson MSC Inc. provides technical support for all Model: of the dishmachines detailed in this manual. We
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TABLE OF CONTENTS SECTION DESCRIPTION PAGE I. SPECIFICATION INFORMATION Operating & Electrical Requirements 2 10A Dimensions 3 10AB/10APRB/10U Dimensions 4 Table Dimensions 5 II. INSTALLATION/OPERATION INSTRUCTIONS Visual Inspection/Unpacking the Dishmachine 7 Leveling the Dishmachine/Installing the Vacuum Breaker & Plumbing 8 Installing the Internal Vacuum Breaker/Hood Assembly 9 Plumbing the Dishmachine/Drain Line Connection/Electrical Connection 10 Final Check 11 Operation Instructions 12 Det
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SECTION 1: SPECIFICATION INFORMATION 1
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SECTION 1: SPECIFICATION INFORMATION 10 SERIES SPECIFICATIONS PERFORMANCE/CAPABILITIES ELECTRICAL REQUIREMENTS OPERATING CAPACITY (RACKS/HOUR) WASH PUMP MOTOR HP 1/2 RACKS PER HOUR 45 RINSE PUMP MOTOR HP (10APRB ONLY) 1/2 DISHES PER HOUR 950 GLASSES PER HOUR 950 MODEL VOLTS HERTZ PHASE AMPS 10A 208 60 1 8.23 OPERATING CYCLE (SECONDS) 10A 220 60 1 8.23 WASH TIME 60 10AB/10U 208 60
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SECTION 1: SPECIFICATION INFORMATION 10A DIMENSIONS NOTES: A - Water inlet 1/2” NPT. Plumbing can be directed either left or B right. 14 7/8” B - Drain connection 1 1/2” NPT TO THE C - Electrical connection WALL D - Clearance for dishes: 10” (10A 4” shorter hood) 1 13/16” 14” (10A standard hood) 19” (10A 5” higher hood) 9” E - Machine height: 45 1/2” (9” shorter leg, 4” shorter hood) 58 1/4” (standard leg & hood) 63 1/4” (standard leg, 5” higher hood) 5 1/4” All dimensions in inches. 13” 16 1/2”
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SECTION 1: SPECIFICATION INFORMATION 10AB/10APRB/10U DIMENSIONS NOTES: F A - Water inlet 1/2” NPT. Plumbing can be directed either left or right. 14 7/8” B - Drain connection 1 1/2” NPT TO THE C - Electrical connection WALL D - Clearance for dishes: 10” (10U/10AB/10APRB 4” shorter hood) 1 13/16” 14” (10A/10AB/10APRB standard hood) 19” (10A/10AB/10APRB 5” higher hood) 9” E - Power rinse pump motor (10APRB only) E F - Booster tank (10AB/10APRB/10U only) G - Machine height: 45 1/2” (10U/10AB/10APRB
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SECTION 1: SPECIFICATION INFORMATION 10 SERIES TABLE DIMENSIONS Legend A - 10” High backsplash, 2” turnback at 45B B - 3” High, 1 1/2” diameter rolled edge C - Scrap block D - Scrap basket with slide bars E - 20” x 20” x 5” deep pre-rinse sink F - Heavy duty pre-rinse G - 20” Slanted wall mounted overshelf 42” long H - 3 1/2” hole for sink drain with basket drain I - 1 7/8” hole for hood support piping 10 1X PACKAGE 10 2X PACKAGE 10 3X PACKAGE 5
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS 6
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS Jackson MSC Inc. provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff can refer you, if necessary, to the proper page. Technical support is available from 8:00 a.m. to 5:00 p.m. (EST), Monday through Friday. Technical support is n
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS LEVEL THE DISHMACHINE: The dishmachine is designed to operate while being level. This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair of channel locks or by hand if the unit can be raised safely. Ensure that the top of the tub is level from side to side and from front to back befo
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS ALIGNING THE MACHINE: Adjust the machine base to line up hole in table with hole in support block (Fig. 11). (Fig. 11) INSTALLING THE INTERNAL VACUUM BREAKER: Insert internal vacuum breaker pipe into hood support block pin end down (Fig.12). WARNING: Internal vacuum breaker pipe must be installed or there will be a hazard to the operator. (Fig. 12) INSTALLING THE HOOD ASSEMBLY: Make sure there are two “O- rings” (Fig. 5) o
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS PLUMBING THE DISHMACHINE: All plumbing connections must comply with all applicable local, state, and national plumb- ing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine. It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction. Any valves
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS FINAL CHECK: Check all fittings and connections before and after first 10 cycles. Deliver Installation/Operation Manual to site manager. Contact Jackson for free performance and installation check. 11
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS PREPARATION: 1. Ensure that the pump intake strainer (1) and basket overflow strainer (2) are inserted and tight. 2. Ensure that the wash and rinse arms are installed and secure. 3. Remove all solid wastes in order to avoid obstructing filters, drain and wash and rinse arms. 4. Ware that is encrusted with soil should be presoaked prior to being placed in the machine. 5. When placing dishes into the racks, do not allow them to
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment spe- cialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you’ll understand what they are talking about. First, you must un
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SECTION 3: PREVENTATIVE MAINTENANCE 14
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SECTION 3: PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE Proper maintenance of your Jackson dishmachine will insure optimum service with a minimum of down time. 1. To delime the booster tank. a. Remove the support pipe nut and lift the whole hood assembly away from the unit. b. Loosen the fitting going into bottom side of booster tank. c. Drain approximately 2 to 3 cups out of the tank. d. Pour 1 to 2 cups of delimer into the hood support block opening, after tightening the booster tank
