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9300 Series
®
TorqueMaster Plus
Installation Instructions and Owner’s Manual
IMPORTANT NOTICE!
Read these instructions carefully before
attempting installation. If in question about
any of the procedures, do not perform the
work. Instead, have a trained door systems
technician do the installation or repairs.
Copyright 2008 Wayne-Dalton Corp. Part No. 327882 Rev 2 3-28-2008
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WARNING Table of Contents TO AVOID POSSIBLE INJURY, READ THESE INSTRUCTIONS Important Safety Instructions .................................................. 2 Package Contents ................................................................... 3 CAREFULLY BEFORE ATTEMPTING INSTALLATION. IF IN Door Section Identification ...................................................... 4 QUESTION ABOUT ANY OF THE PROCEDURES, DO NOT Tools Required ........
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NOTE: DEPENDING ON THE DOOR MODEL, SOME PARTS LISTED WILL NOT BE SUPPLIED IF NOT Package Contents REQUIRED. REAR SUPPORTS MAY NOT BE INCLUDED WITH YOUR DOOR. DOOR SECTIONS (AS REQUIRED) ® (1) TORQUEMASTER SPRING TUBE ASSEMBLY (2) QUICK INSTALL (2) FULLY ADJUSTABLE RH/LH FLAGANGLES (AS RH/LH FLAGANGLES REQUIRED) (AS REQUIRED) (2) HORIZONTAL TRACKS RH/LH (1) CENTER BRACKET ASSEMBLY LH & RH DRUM WEATHER SEAL & NAILS (2) HORIZONTAL ANGLES (2) TOP BRACKET ASSEMBLIES WITH (AS REQUIRED) SLIDES (I
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Door Section Identification OPERATOR STILE All hinges are factory attached at the top of each SIDE VIEW section (except the top section). See illustrations TOP SECTION to the right. NOTE: The side view illustration shows the roller 1 7/8” carrier profile at the top of each section, and can be used in conjunction with identifying each section. SIDE VIEW INTERMEDIATE II SECTION (8”-5 SECTION DOOR ONLY) The BOTTOM SECTION can be identified by the bottom astragal and bottom bracket warning labe
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Tools Required POWER DRILL RATCHET WRENCH PLIERS/WIRE CUTTERS TAPE MEASURE 1/8”, 3/16” DRILL BITS PHILLIPS HEAD SCREWDRIVER FLAT TIP SCREWDRIVER PENCIL NEEDLE NOSE PLIERS GLOVES 7/16”, 1/2”, 9/16” 3/8”, 7/16”, 1/2”, 9/16” 7/16” SOCKET DRIVER SAFETY GLASSES SOCKETS WRENCHES STEP LADDER HAMMER VICE GRIPS VICE CLAMPS SAW HORSES (PAIR) Removing An Existing Door IMPORTANT: COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEFORE ANY ATTEMPT IS MADE TO START REMOVING AN EXISTING DOOR. WARNING A
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Backroom Suitable mounting surface Header board 2” x 2” x 6” lumber minimum Preparing the Opening 6” lumber preferred Tools Needed: WARNING Recommended FAILURE TO SECURELY ATTACH A SUITABLE Door height Level header MOUNTING PAD TO STRUCTURALLY SOUND FRAMING tools from COULD CAUSE SPRINGS TO VIOLENTLY PULL page 5 MOUNTING PAD FROM WALL, RESULTING IN SEVERE OR FATAL INJURY. Plumb jambs If you just removed your existing door or you are installing a new door, complete all steps in PREPARING
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Installation Begin the installation of the door by checking the opening. It must be the same size as the door. Vertical jambs must be plumb and header must be level. Side clearance, from edge of door to wall, must be a minimum of 3-1/2” (89mm) on each side. IMPORTANT: STAINLESS STEEL OR PT 2000 COATED LAG SCREWS (NOT SUPPLIED) MUST BE USED WHEN INSTALLING CENTER BEARING BRACKETS, END BRACKETS, JAMB BRACKETS, OPERATOR MOUNTING/SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LUMBER (PRESER
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Fully adjustable Attaching Fully Adjustable Flagangle flagangle to Vertical Track 2 Tools Needed: NOTE: If quick install flagangles were installed in Step 1, skip this step and continue with Step 3. None Hand tighten the flagangle to the vertical track using (1) stud plate and (2) 1/4” - 20 flange hex nuts. Repeat for other side. Secure the flange nuts after flagangle spacing is (2) 1/4”- 20 Flange complete (Step 10). Stud plate hex nuts Vertical track Tabs Hole Horizontal angle Horizontal Ang
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Installing Q.I. Jamb Brackets 4 Tools Needed: Measure the length of the vertical tracks. Using the jamb bracket schedule, determine the Tape Measure placement of the jamb brackets for your door height and track type. To install the jamb brackets, align the twistlock tab on the quick install jamb bracket with the quick install feature in the track and turn the bracket perpendicular to the track so the mounting flange is toward the back (flat) leg of the track. LEFT SIDE SHOWN RIGHT SIDE SH
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Left hand Drums counterbalance drum 5 IMPORTANT: RIGHT AND LEFT HAND Tools Needed: IS ALWAYS DETERMINED FROM INSIDE None THE BUILDING LOOKING OUT. NOTE: For door section identification see page 4. ® TorqueMaster drums are marked right and left hand. Uncoil the counterbalance cables and make Top roller sure you place the right hand cable loop on the carrier right hand milford pin and place the left hand cable loop on the left hand milford pin. Check to Inner roller ensure the cable loop
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Bottom Section 6 Tools Needed: Center the bottom section in the door opening. Level section using wooden shims (if necessary) Level under the bottom section. Wooden shims (If necessary) LEVEL BOTTOM SECTION WOODEN SHIMS (IF NECESSARY) VERTICAL TRACK Vertical Track 7 FLAGANGLE Tools Needed: IMPORTANT: THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL 3/16” Drill Bit FROM SIDE TO SIDE. IF THE BOTTOM JAMB SECTION WAS SHIMMED TO LEVEL IT. BOTTOM ROLLER Power Drill BRACKET THE VERTICAL TRACK ON
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Stacking Sections 8 NOTE: For door section identification see page 4. Tools Needed: NOTE: Make sure hinge leafs are flipped down, Power Drill when stacking another section on top. LOCK SECTION 7/16” Socket Driver NOTE: When securing hinge leaf to the section, install the uppermost fastener first. With assistance, lift second section and guide rollers into the vertical tracks. Keep sections aligned and fasten center hinges first, end hinges last, to connect the sections using (2) 1/4” -14 x
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Top Section 10 Place the top section in the opening and vertically Tools Needed: Door width + align with lower sections. Hammer 3-3/8” - 3-1/2” Temporarily secure the top section by driving a Nail nail in the header near the center of the door and bending it over the top section. Tape Measure Now flip up hinge leaf against section, fastening Step Ladder center hinges first, and end hinges last. (Refer to Step 8). ® When installing a door with Torquemaster Plus counterbalance system, vertical
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HORIZONTAL Attaching Horizontal Track to Quick TRACK FLAGANGLE Install Flagangle 11 11 KEY SLOT NOTE: If you have fully adjustable flagangle, skip QUICK Tools Needed: this step and complete Step 12. INSTALL TAB To install horizontal track, place the curved end over 9/16” Socket the top roller. Align key slot of the horizontal track with the quick install tab of the flagangle. Push VERTICAL Ratchet Wrench curved portion of horizontal track down to lock in TRACK place. 9/16” Wrench HORIZ
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Adjusting Top Bracket Slide 13 Tools Needed: With horizontal tracks installed, you can now (2) CARRIAGE BOLTS adjust the top bracket slides. AND NUTS 7/16” Wrench HORIZONTAL TRACK Vertically align the top section of the door with Step Ladder the lower sections. Once aligned, position the top bracket slide, out against the horizontal track. ROLLER Maintaining the top bracket slide’s position, tighten the (2) 1/4” - 20 x 1” carriage bolts and (2) TOP TOP BRACKET 1/4” - 20 nylock nuts. S
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Center Bracket Assembly 15 15 CENTER BRACKET ® Tools Needed: NOTE: If you are installing the idrive opener with ASSEMBLY your garage door, skip this step and go to your None ® idrive Installation Instructions and Owner’s Manual. After completing steps 1-13 of your idrive Installation Instructions and Owner’s Manual, rear supports ® NOTE: If you are not installing the idrive opener on ® TORQUEMASTER your garage door, you must install the center bracket SPRING TUBE bushing assembly. Foll
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WARNING Rachet Bracket is under EXTREME SPRING TENSION. To avoid possible severe or fatal injury, DO NOT remove fasteners from ratchet bracket until spring(s) are fully wnwound. To safely unwind spring(s) read and follow the directions in the installation instructions/owners manual. DO NOT REMOVE THIS TAG. WARNING Rachet Bracket is under EXTREME SPRING TENSION. To avoid possible severe or fatal injury, DO NOT remove fasteners from ratchet bracket until spring(s) are fully wnwound. To safely
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WARNING Ra E cX hT eR tT B E Er N M ac S E kI O e StN P iR s. Iu NnG de r fa fT a so tta e lan ive n o jiru s dr y fp r,o o D m ss O irb a N l te c O h sT e e v tr e b em r ra eo c v o ke ret Tou s na tilf e s ly w p rin un w ng w o (is u n )n d a d s r .e p rfiu n llg y(s) ia nn sd ta lfloa lltioo wn ith ne s re td a riu d rcetico tin osn/s ow i nn te hre s DO NOT R m EM aO nuV alE . TH IS TAG. CENTER BRACKET BUSHING ASSEMBLY Securing Center Bracket Assembly 19 19 ® NOTE: If you are not i
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WARNING Rachet Bracket is under EXTREME SPRING TENSION. To avoid possible severe or fatal injury, DO NOT remove fasteners from ratchet bracket until spring(s) are fully wnwound. To safely unwind spring(s) read and follow the directions in the installation instructions/owners manual. DO NOT REMOVE THIS TAG. Use these Illustration, in conjunction with the Instructions on the other side of this label. ENGAGED SIDE VIEW Cable Drum ENGAGED UNDERNEATH VIEW Ratchet Pawl No space between Ratchet
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WARNING Rachet Bracket is under EXTREME SPRING TENSION. To avoid possible severe or fatal injury, DO NOT remove fasteners from ratchet bracket until spring(s) are fully wnwound. To safely unwind spring(s) read and follow the directions in the installation instructions/owners manual. DO NOT REMOVE THIS TAG. Use these Illustration, in conjunction with the Instructions on the other side of this label. ENGAGED SIDE VIEW Cable Drum ENGAGED UNDERNEATH VIEW Ratchet Pawl No space between Ratchet
