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GARAGE DOORS & OPENERS
T a b l e O f C o n t e n t s
Parts Breakdown 2
6100
Pre-Installation 3
Important Safety Instructions 3
Tools Required 3
t o r s i o n
Package Contents 3
Door Section Identification 4
Fontr Mount Low HM ooeadr
Removing an Existing Door 4
Preparing the Opening 4
Installation 6
Optional Installation 15
Door Arm Hookup 15
MH
Inside Lock 15
instaLLation instructions and owner ’s ManuaL
Pull Down Rope 15
Maintenance 16
Cleaning Your Garage Door 16
Painting Your Garage Door 16
O
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Parts Breakdown J4. A2. NOTE: The illustrations shown on this page are general J6. representations of the door parts. Each specific door A1. models may have unique variations. J7. J8. J1. I2. K2. J2. G2. J7. H3. F1. G1. H2. C1. E1. J3. J5. H1. J8. B2. F1. B1. Top of vertical Top of vertical E2. track track C1. B1. (Fully Adjustable 3rd hole Feature) set E3. I4. A2. A1. 3rd B2. (Quick hole set Install L2. Feature) E4. 2nd hole set B2. D4. 2nd I1. D3. hole set B1. D2. K1. Top hole C2. C
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Pre-Installation Important Safety Instructions Tools Required DEFINITION OF kEy WORDS uSED IN THIS MANuAL: • Power drill • Phillips head • Hammer screwdriver • Drill bits: 1/8”, 3/16”, • Tape measure W WARNIN ARNINg g 9/32”, 7/16”, 1/2” • Locking Pliers • Step Ladder • Ratchet wrench • (2) Vice clamps INDICATES A POTENTIALLy HAzARDOuS SITuATION WHICH; IF NOT A vOIDED, • Level COuLD RESuLT IN SEvERE OR FATAL INJuR y. • Socket driver: 7/16” • Wrenches: 3/8”, • Pencil 7/16”, 1/2”, 9/16”, CAuT
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1-9/16” Warning label #4 Graduated end hinge Top section 5/16” x 1 5/8” Hex head lag screws 1/4”-14 x 5/8” Self tapping (as required) screws (as required) 1-3/8” #3 #3 Graduated end hinge Warning label Intermediate section (2) 3/8”-16 x 3/4” (4) 1/4”-20 x 5/8” 1/4”-20 x 9/16” 1-1/8” Truss head bolts Carriage bolts Track bolts (as required) #2 #2 Graduated end hinge Lock section 7/8” 3/8”-16 x 1-1/2” Hex bolts (2) 3/8”- 16 Hex nuts #1 #1 Graduated end hinge Bottom corner bracket warning labe
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Backroom jamb, fit the weatherstrip up tight against the temporarily attached weatherstrip in the header and flush with the inside edge of the jamb. Temporarily secure the weatherstrip with equally spaced nails. Repeat for other side. This will keep the bottom section from falling out of the opening during installation. Equally space nails approximately 12” to 18” apart. For Fully Adjustable track: For the header, align the weatherstrip 1/8” to 1/4” inside the header edge, and temporarily se
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Vertical track Top of track 1st hole set 2nd hole set 3rd hole set InstallatIon Before installing your door, be certain that you have read and followed all of the instruc- Bottom hole tions covered in the pre-installation section of this manual. Failure to do so may result in an Middle hole improperly installed door. Top hole NOTE: Reference TDS 160 for general garage door terminology at www.dasma.com. Jamb bracket in place Q.I. tab quick Install Flag Angles Tools: None Mounting flange 1 Q.I
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hole onto the center stile. Drill 1/16” pilot holes at the marked hole locations. Fasten both lift Typical placement of pull handles to the center stile using #10 x 5/8” pan head self tapping screws. handle referenced on single wide doors If the door came with two sets of lift handles repeat the same process for the other lift Lock handles. section Lift handles Center stile Center stile Pull handle Vertical line 20” Minimum to Bottom section 30” Maximum 3-7/8” 3-7/8” Vertical line Typica
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#1 Single Long stem graduated end track roller hinge (Hinge tube) Double graduated Short stem track roller end hinge (Hinge Flag tube) Bottom angle section Vertical Bottom Section 5/16” x 1-5/8” track Tools: Level, Wooden shims (if necessary) assembly Lag screws 8 Jamb 12R FA 15R FA 12R QI 15R QI bracket Center the bottom section in the door opening. Level the section using wooden shims (if Flag angle lag screw locations necessary) under the bottom section. 3/8” to 5/8” Spacing Tr
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NOTE: For retro fit applications, the drawbar operator bracket assembly must be aligned with Top Fixtures an existing drawbar operator. Tools: Power drill, 7/16” Socket driver, Phillips screwdriver 11 Now, locate the center of the top section and align the center of the holes in the drawbar op- erator bracket assembly with the top section center line. Align the drawbar operator bracket assembly vertically. NOTE: The top low headroom brackets come pre-assembled from the factory. First, secur
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Section. Door width + 3-3/8” to 3-1/2” IMPORTANT: FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION. Flag angle ® NOTE: If an idrive opener will be installed, position horizontal tracks slightly above level. Nail 1/4”-20 x 9/16” Bottom rail Bottom rail Fully Flagangle Top section Track bolt Quick Install Adjustable Horizontal Horizontal 1-11/16” track track to 1-3/4” 1/4”-20 1/4”-20 Flange hex Flange hex Washer nuts nuts Flag Top rail of
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Facing the inside of the door, lay the torsion shaft on the floor. Lay the torsion spring with the Left end bearing Left end bearing black winding cone and the red cable drum at the left end of the torsion shaft. Lay the torsion bracket bracket spring with the red winding cone and the black cable drum at the right end of the torsion shaft. (3) 5/16” x 1-5/8” Lag screws NOTE: The set screws used on all torsion winding cones and cable drums are now colored red. DO NOT identify right and l
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(2) 3/8”-16 Nuts Center bracket bushing assembly Vice clamps above third track roller on both sides of door Torsion spring Torsion spring (2) 3/8”-16 x 1-1/2” Bottom section Stationary spring cone Hex head bolts Counterbalance Lift Cables Vice clamps attached to inner Tools: Step Ladder, Locking Pliers, 3/8” Wrench 22 and outer rail of vertical track Winding Springs Starting on the left hand side, thread the counterbalance lift cable up and around the front Tools: Step Ladder, Approved
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If door still does not balance correctly, contact a qualified door agency. If the door still does not operate easily, lower the door into the closed position, UNWIND THE SPRING(S) FULLY (Reference the insert “Removing The Old Door/Preparing The Opening” section on torsion spring removal), and recheck the following the items: Spring 1.) Check the door for level. 2.) Check the torsion shaft for level. Set screws 3.) Check the track spacing. 4.) Check the counterbalance lift cables for equal ten
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Sound framing members (3) 5/16” Bolts and nuts Horizontal Perforated angle bolted track using (2) 5/16” x 1-5/8” hex head lag screws to Perforated angle ceiling member and parallel to door 5/16”-18 x 1-1/4” Hex bolts must extend into the track to serve as a roller stop 3/4” To 7/8” 3/4” To 7/8” Door edges Horizontal tracks 14 Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local yellow pages
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optional Installation Door Arm Hookup Tools: Needle nose pliers Align hole in the door arm with holes in drawbar operator bracket tabs, as shown. Insert 5/16” x 1-1/4” clevis pin, making sure hole in clevis pin is outside of second tab of drawbar operator bracket. Insert hairpin cotter into clevis pin hole and spread hairpin cotter to secure assembly, as shown. Door arm Clevis pin Cotter 5/16”x 1-1/4” pin Clevis pin Drawbar operator bracket tabs Spread cotter pin Drawbar operator bracket I
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Maintenance Wood (Painting) Using painter’s tape, tape off all metal surfaces. A premium quality latex house based finish Cleaning Your Garage Door paint is recommended for use over the factory latex based primer Painting the wood surfaces with at least 2 coats of finish paint over the primer. Follow paint IMPORTANT: DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR! manufacture’s label directions completely for all coatings. Once finished, remove painter’s tape and touch up where necessary.
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W WARNIN ARNINg g NEvER REMOvE, ADJuST, OR LOOSEN THE BOLTS, SCREWS AND/OR LAg SCREWS ON THE COuNTERBALANCE (END OR CENTER BEARINg BRACkETS) SySTEM OR BOTTOM BRACkETS OF THE DOOR. THESE BRACkETS ARE CON- NECTED TO THE SPRINg(S) AND ARE uNDER ExTREME TENSION. TO A vOID POSSIBLE SEvERE OR FATAL INJuRy, HAvE ANy SuCH WORk PERFORMED By A TRAINED DOOR Sy STEMS TECHNICIAN uSINg PROPER TOOLS AND INSTRuCTIONS. ® ® TORquEMASTER PLuS SPRINgS: Pawl knob(s) (located on the TorqueMaster end brackets
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w arranty Lifetime Limited Warranty Model 6100 Subject to the terms and conditions contained in this Lifetime Limited Warranty, Wayne-Dalton (“Manufacturer”) warrants the steel sections of the door, which is described at the top of this page, for as long as you own the door against: i) The door becoming inoperable due to rust-through of the steel skin from the core of the door section, due to cracking, splitting, or other deterioration of the steel skin, or due to structural failure caused by
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Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,446; 5,562,141; 5,566,740; 5,568,672; 5,718,533; 6,019,269; 6,089,304; 6,644,378; 6,374,567; 6,561,256; 6,527,037; 6,640,872; 6,672,362; 6,725,898; 6,843,300; 6,915,573; 6,951,237; 7,014,386; 7,036,548; 7,059,380; 7,121,317; 7,128,123; 7,134,471; 7,134,472; 7,219,392; 7,254,868. Canadian: 2,384,936; 2,477,445; 2,495,175; 2,507,590; 2,530,701; 2,530,74; 2, 2,532,824. Other uS and Foreign Patents
