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GARAGE DOORS & OPENERS
T a b l e O f C o n t e n t s
Parts Breakdown 2
6100
Pre-Installation 3
Important Safety Instructions 3
® Tools Required 3
t o r q u e M a s t e r p L u s
Package Contents 3
Door Section Identification 4
Fontr Mount Low HM ooeadr
Removing an Existing Door 4
Preparing the Opening 4
Installation 6
Optional Installation 15
®
TorqueMaster Plus Reset Instructions 15
MH
Door Arm Hookup 15
instaLLation instructions and owner ’s ML anua
Inside Lock 15
Pull Down Rope 16
Maintenance
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Parts Breakdown A2. A1. NOTE: The illustrations shown on this page are general J6. representations of the door parts. Each specific door J4. models may have unique variations. J9. C1. J1. I2. G2. K2. H3. F1. J2. G1. H2. J8. E1. J5. H1. J7. B2. F1. J3. B1. Top of vertical Top of vertical E2. track track C1. Fully Adjustable 3rd hole Feature set E3. I4. A2. A1. 3rd B2. (Quick hole set Install Feature) E4. 2nd hole set I1. B2. D4. 2nd D3. hole set B1. D2. K1. Top hole C2. 1st hole Middle
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Pre-Installation Important Safety Instructions Tools Required DEFINITION OF kEy WORDS uSED IN THIS MANuAL: • Power drill • Phillips head • Hammer screwdriver • Drill bits: 1/8”, 3/16”, • Tape measure W WARNIN ARNINg g 7/16” • Flat tip screwdriver • Step Ladder • Ratchet wrench • Pliers/Wire cutters INDICATES A POTENTIALLy HAzARDOuS SITuATION WHICH; IF NOT A vOIDED, • Level COuLD RESuLT IN SEvERE OR FATAL INJuR y. • Socket driver: 7/16” • Needle nose pliers • Pencil CAuTION: PROPERTY DAMAGE O
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1-9/16” Warning label #4 Graduated end hinge Top section 5/16” x 1 5/8” Hex head lag screws 1/4”-20 x 11/16” Self (as required) drilling screws (as required) 1-3/8” #3 #3 Graduated end hinge Warning label 1/4”-20 x 9/16” (2) 5/16”-18 x 3/4” Track bolts (as required) Carriage bolts Intermediate section 1-1/8” #2 #2 Graduated end hinge Lock section (2) 3/8”-16 x 3/4” 1/4”-14 x 5/8” Self tapping Truss head bolts screws (as required) 7/8” #1 #1 Graduated end hinge Bottom corner bracket warning
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Backroom jamb, fit the weatherstrip up tight against the temporarily attached weatherstrip in the header and flush with the inside edge of the jamb. Temporarily secure the weatherstrip with equally spaced nails. Repeat for other side. This will keep the bottom section from falling out of the opening during installation. Equally space nails approximately 12” to 18” apart. For Fully Adjustable track: For the header, align the weatherstrip 1/8” to 1/4” inside the header edge, and temporarily se
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Vertical track Top of track 1st hole set 2nd hole set 3rd hole set InstallatIon Before installing your door, be certain that you have read and followed all of the instruc- Bottom hole tions covered in the pre-installation section of this manual. Failure to do so may result in an Middle hole improperly installed door. Top hole NOTE: Reference TDS 160 for general garage door terminology at www.dasma.com. Jamb bracket in place Q.I. tab quick Install Flag Angles Tools: None Mounting flange 1 Q.I
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hole onto the center stile. Drill 1/16” pilot holes at the marked hole locations. Fasten both lift Typical placement of pull handles to the center stile using #10 x 5/8” pan head self tapping screws. handle referenced on single wide doors If the door came with two sets of lift handles repeat the same process for the other lift Lock handles. section Lift handles Center stile Center stile Pull handle Vertical line 20” Minimum to Bottom section 30” Maximum 3-7/8” 3-7/8” Vertical line Typica
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hinges. The smallest graduated end hinge on section should be stacked on top of the bottom Bottom Section section, with each graduated end hinge increasing as the sections are stacked, see Parts Tools: Level, Wooden shims (if necessary) Breakdown on page 2. 8 NOTE: Make sure end and center hinges are flipped down, when stacking another section on top. Center the bottom section in the door opening. Level the section using wooden shims (if Place track rollers into graduated end hinges of re
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the a-symmetrical strut to the end cap with (2) 1/4”-20 x 11/16” self drilling screws. Fasten Drawbar operator both wall and the long leg of the a-symmetrical strut, as shown using (2) 1/4”-14 x 5/8” bracket arm 1/4” -20 X 11/16” self tapping screws every 30-36 inches. (Approximately 18 self tapping screws per 18’ Top rib Self drilling screws a-symmetrical strut) IMPORTANT: WHEN SECURING THE A-SYMMETRICAL STRUT TO THE TOP SECTION, IT Top half of IS RECOMMENDED NOT TO INSTALL ANY FASTENERS IN
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Roller Flagangle 1/4”-20 x 9/16” (2) 1/4” - 20 Low headroom Track bolt Flange hex nuts horizontal track Flag angle Bottom rail Top bracket of horizontal Quick Install slide Top section track tab in place Washer Quick Top bracket Top rail of Install Tracks flush assembly horizontal tab track Key slot 1/4”-20 Flange hex Top bracket slide nut Vertical Vertical track track (2) Retention washers (2) 1/4” - 20 Flange hex nuts Slotted hole of top Horizontal Tracks/F.A. Flag Angles bracket
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NOTE: If ratchet wheel falls out of end bracket, refer to illustration for proper insertion Drum Wraps orientation. Tools: None 20 NOTE: On single spring applications, no ratchet wheel is required on the left hand side. Grooves NOTE: If you don’t have drum wraps, then skip this step. Refer to Package Contents / Parts Winding Breakdown, to determine if you have drum wraps. shaft Drum wraps are marked right and left hand. Beginning with the left hand side, slide the left ® Splines hand drum
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NOTE: Single spring applications require no spring winding on the left hand side, but lift cable tension needs to be adjusted. IMPORTANT: COUNTERBALANCE LIFT CABLE TENSION MUST BE EQUAL ON BOTH SIDES PRIOR TO FULLY WINDING SPRINGS. See the Winding Spring Turn Chart for the required number of winding turns: Vice clamps above third track FOR SINgLE SPRINg APPLICATIONS: roller on both sides of door Return to the right hand end bracket and continue winding the spring to the required number of tu
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Last rib Drum wrap 3 catches 3rd rib Cable drum 3rd rib Horizontal tracks Counterbalance lift cable. Pull to Re-engage clear latch Hinged latch hinged latch Vice clamp Rear Back Hangs Tools: Ratchet wrench, Socket: 1/2”, 5/8”, Wrench: 1/2”, 5/8”, (2) Vice 28 clamps, Tape measure, Level, Hammer, Step Ladder Vice clamp 2nd Track roller IMPORTANT: HOLD THE DOOR DOWN TO PREVENT IT FROM RISING UNExPECTEDLY IN THE EVENT THE SPRING(S) WAS OVER-WOUND AND CAUTIOUSLY REMOVE VICE CLAMPS FROM VERTI
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3/4” To 7/8” 3/4” To 7/8” Door edges Horizontal tracks Balancing Door Tools: Ratchet wrench, Socket: 5/8”, 3” Socket extension, Wrench: 29 5/8”, (2) Vice clamps, Tape measure, Level, Step Ladder NOTE: Windows will cause the top section to be significantly heavier than the remaining sections. Wayne-Dalton attempts to balance the door at the top and bottom. To prevent any sudden door acceleration between the top and bottom, we recommend motor operating all doors with windows. Doors with w
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optional Installation ® TorqueMaster Plus Reset Instructions Ratchet Cable Cable pawl drum drum Tools: Ratchet wrench, 5/8” Socket, 3” Socket extension, 5/8” Wrench, Side (2) Vice clamps, Step ladder view Drum Drum IMPORTANT: THE DRAWBAR OPERATOR FORCE SETTINGS MUST BE ADJUSTED ACCORDING pawl pawl TO THE MANUFACTURER’S INSTRUCTIONS. SOME LIGHTER WEIGHT DOORS ARE DESIGNED TO OPERATE WITH A SINGLE COUNTERBALANCE SPRING. IF THAT COUNTERBALANCE SPRING BREAKS AND THE DRAWBAR OPERATOR’S FORCE SET
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Pull Down Rope Tools: Power drill, 1/8” Drill bit, Tape measure W WARNIN ARNINg g DO NOT INSTALL PuLL DOWN ROPE ON DOORS WITH OPERATORS. CHILDREN MAy BECOME ENTANgLED IN THE ROPE CAuSINg SEvERE OR FATAL INJuR y. Measure and mark the jamb approximately 48” to 50” (1220 to 1270 mm) from floor on the right or left side of jamb. Drill 1/8” pilot hole for no. 6 screw eye. Tie the pull down rope to the no. 6 screw eye and to the bottom corner bracket, as shown. No. 6 Screw eye Pull down rope 48
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Maintenance Wood (Painting) Using painter’s tape, tape off all metal surfaces. A premium quality latex house based finish Cleaning Your Garage Door paint is recommended for use over the factory latex based primer Painting the wood surfaces with at least 2 coats of finish paint over the primer. Follow paint IMPORTANT: DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR! manufacture’s label directions completely for all coatings. Once finished, remove painter’s tape and touch up where necessary.
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W WARNIN ARNINg g NEvER REMOvE, ADJuST, OR LOOSEN THE BOLTS, SCREWS AND/OR LAg SCREWS ON THE COuNTERBALANCE (END OR CENTER BEARINg BRACkETS) SySTEM OR BOTTOM BRACkETS OF THE DOOR. THESE BRACkETS ARE CON- NECTED TO THE SPRINg(S) AND ARE uNDER ExTREME TENSION. TO A vOID POSSIBLE SEvERE OR FATAL INJuRy, HAvE ANy SuCH WORk PERFORMED By A TRAINED DOOR Sy STEMS TECHNICIAN uSINg PROPER TOOLS AND INSTRuCTIONS. ® ® TORquEMASTER PLuS SPRINgS: Pawl knob(s) (located on the TorqueMaster end brackets
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w arranty Lifetime Limited Warranty Model 6100 Subject to the terms and conditions contained in this Lifetime Limited Warranty, Wayne-Dalton (“Manufacturer”) warrants the steel sections of the door, which is described at the top of this page, for as long as you own the door against: i) The door becoming inoperable due to rust-through of the steel skin from the core of the door section, due to cracking, splitting, or other deterioration of the steel skin, or due to structural failure caused by
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Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,446; 5,562,141; 5,566,740; 5,568,672; 5,718,533; 6,019,269; 6,089,304; 6,644,378; 6,374,567; 6,561,256; 6,527,037; 6,640,872; 6,672,362; 6,725,898; 6,843,300; 6,915,573; 6,951,237; 7,014,386; 7,036,548; 7,059,380; 7,121,317; 7,128,123; 7,134,471; 7,134,472; 7,219,392; 7,254,868. Canadian: 2,384,936; 2,477,445; 2,495,175; 2,507,590; 2,530,701; 2,530,74; 2, 2,532,824. Other uS and Foreign Patents
