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Models K-30 and K-40
R
Gas Grill
click here for Legacy Series
ASSEMBLY, OPERATING
& MAINTENANCE INSTRUCTIONS
(SHOWN WITH OPTIONAL
SIDE BURNER AND INFRA-BROIL KIT)
PACIFIC GAS SPECIALTIES CORPORATION
P.O. BOX 16097, IRVINE, CALIFORNIA 92623
Phone (949) 757-7723 FAX (949) 474-5559
Please note: We have made our catalogs, specification sheets, and other mater
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TABLE OF CONTENTS Safety Responsibilities, Warning Symbol.................................................................................................Page 2 Grill Model Identification (Location of Serial Number) ..............................................................................Page 3 Very Important Safety Tips & Warnings ..............................................................................................Page 4 - 5 Liquid Propane Gas Safety, Connections, Handling a
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Please consult your authorized PGS dealer if you have SPECIAL ATTENTION: any questions concerning assembly, installation or THIS SYMBOL NOTES SAFETY RELATED operation of your grill. ITEMS OR PRODUCT WARNINGS IT IS YOUR RESPONSIBILITY TO: ASSEMBLE, INSTALL, LEAK CHECK, CARE AND OPERATE YOUR GAS GRILL. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. FOR YOUR SAFETY IF YOU SMELL GAS: 1. SHUT OFF GAS TO THE APPLIANCE. The display of a test agency certification
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VERY IMPORTANT SAFETY TIPS AND WARNINGS PGS is most concerned about the safe use of our product. The following two pages are a summarization of the safety tips found throughout this manual. Please take the time to review them, as they are critical in the enjoyable use of your grill. Improper assembly, neglect, or insufficient care of your PGS gas grill may result in serious bodily injury and/or property damage. GIVE THIS SYMBOL SPECIAL ATTENTION THROUGHOUT THIS MANUAL. IT NOTES
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• Never lean over hot grill surface or look directly into grill when attempting to light. The grill hood must be opened fully when lighting. Be sure that all family members are aware of safe lighting and operating procedures for the grill. • If a professional installer or dealer installs the grill, be sure that he shows you where your gas supply shut off is located. All gas lines must have a shut off that is readily and easily accessible. If you smell gas, check for gas leaks immedia
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and Inlet Connections, ANSI/CGA-V-1, or Connection PROPANE CYLINDER FILLING AND HANDLING No. 600 in the Compressed Gas Association’s Limited SAFETY TIPS Standard Cylinder Valve Outlet Connection for Propane Small Valve Series or a combination LP-gas • Be certain tank is equipped with an overfill cylinder valve and quick-disconnect assembly protection device. complying with 1.5.5-c and a safety relief device • Do not modify hose or LP fittings. Contact a local making a direct connec
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LP-Gas Tank Specifications: GRILL HEAD: Entire BBQ grill (lid & pit) that can be Weight (filled) 40 lbs. (18.14 kg) mounted on a variety of options. Capacity 4.5 gallons Diameter (outside) 12 1/8" (30.8 cm) GRILL MOUNT: Supports gas grill head, can be a Height 18" (45.7 cm) post mount, pedestal mount (stationary or mobile) or Connection TYPE II Couple Safe built in frame inserted in a masonry enclosure. GRILL UPPER CASTING: Top (lid) of gas grill head, made of aluminu
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YOU WILL NEED THE FOLLOWING TOOLS TO ASSEMBLE YOUR PGS GAS GRILL: 1 - Mallet or Hammer 1 - Med. Phillips Head Screw Driver 2 - 6" Adjustable Wrenches 1 - Small Roll of Teflon Tape (Natural Gas Only) 50% Soap and Water Solution 1 - Spray bottle or brush Having these additional tools on hand will make assembly easier: 1 - 1/2" Socket and Drive 1 - 7/16" Socket and Drive PGS NUTS, BOLTS AND FASTENERS FOR IDENTIFICATION (PLEASE NOTE: NOT ALL OPTIONS REQUIRE QTY. BELOW) REF # DESCR
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DRAWINGS OF NUTS & BOLTS AND FASTENERS REF # DESCRIPTION (QUANTITY) REF # DESCRIPTION (QUANTITY) BASE TO PEDESTAL COLLAR BOX TO PEDESTAL AND CONTROL PANEL 1. 5/16 X 3/4" BOLT (6) 13. 8 X 1/2” SHEET METAL SCREW (2) 2. 5/16” WASHER (6) 14. TINNERMAN CLIP (2) FEEDLINE 3. 5/16” LOCK WASHER (6) 15
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PART NUMBERS AND DESCRIPTIONS PLEASE NOTE: ALL PARTS MAY NOT COME WITH ALL MOUNTING OPTIONS REF # DESCRIPTION QTY MODEL K-40 MODEL K-30 1 UPPER GRILL CASTING 1 140125 130125 2 LOWER GRILL CASTING 1 140120 130120 3 WARMING RACK 1 140200 130200 4 COOKING GRID 2 140140 130140 5 ROCK GRATES (Not shown) 2 140170 130170 6 BURNER ASSEMBLY 1 140105 130110 7 VALVE ASSEMBLY FOR NATURAL GAS (Not shown) 1 140190 130190 7 VALVE ASSEMBLY FOR LIQUID PROPANE GAS (Not shown) 1 140180 130180 8 STAIN
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PGS GAS GRILL PARTS BREAKDOWN GRILL HEAD LID TO GRILL HEAD SIDE SHELVES TO GRILL HEAD (OPTIONAL) COLLECTOR BOX LCS/LCB FOR IGNITOR CONTROL PANEL TO GRILLHEAD GREASE TRAY CONTROL PANEL STIFFENING BRACKETS CAGE NUT K30 BURNER IN-GROUND COLLAR BOX 48” POST K40 BURNER PEDESTAL TO BASE STAINLESS (CART OR PATIO BASE) STEEL TUBING ACCESS DOOR STAINLESS B
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CHECK LIST OF GRILL BOX CONTENTS IF YOU PURCHASED A "B" PED (Black Pedestal Kit) 1. REMOVE ALL CONTENTS FROM BASE AND YOU WILL FIND PEDESTAL OR 48" POST BOX. YOU WILL FIND: All parts listed above in the "S" Ped box except pedestal and: IF YOU PURCHASED AN LC (Liquid Propane Cart) Qty 1 Black Galvanized Steel Pedestal YOU WILL FIND: Qty 1 Cast Alum. Base with feet & holes for axle IF YOU PURCHASED A 48" PERMANENT POST Qty 2 Wheels (MODEL 48PP) FOR IN GROUND MOUNTING YO
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access hole is on the BACK of the post and the Be sure that the fuel source designated on your notches at the top are on the front of the post. Center grill head is the same as that of the support the post in the hole and plumb it with a level. Pour system. cement up to the gas line access hole. DO NOT USE A GRILL HEAD EQUIPPED 3. Run the gas supply line into the post making a 90- FOR NATURAL GAS WITH LP GAS OR degree bend to reach the access door. Connect steel THE OPPOSITE.
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9. TEST ALL FITTINGS FOR LEAKS. BEFORE ATTEMPTING TO LIGHT GRILL, BE CERTAIN BOTH CONTROL PANEL VALVES ARE IN THE OFF POSITION. TURN GAS SUPPLY ON AT THE SOURCE AND CHECK ALL CONNECTIONS WITH A SOLUTION OF 50% LIQUID SOAP, 50% WATER. SOLUTION CAN BE SPRAYED ON WITH A SPRAY BOTTLE OR PAINTED ON ALL CONNECTIONS WITH A BRUSH. IF BUBBLES APPEAR, TURN OFF GAS, TIGHTEN FITTINGS AND TRY AGAIN. NEVER CHECK FOR LEAKS WITH A MATCH OR FLAME. Figure 1 Wheel Assembly 10. Place Ti
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K-40 4. Figure 6 Control Panel/ Feedline to Valve Connection Figure 4 Installation of Cage Nuts on Pedestal ORIFICE ENGAGEMENT 4. Place lower grill casting on top of pedestal lining up four bolt holes (located just above air vents) with At the end of each valve there is a tiny gas opening cage nuts just installed (see Fig. 5). Then insert the 4- known as an orifice. Gas exits the orifice and enters 1/4" X 20" X 1 1/4" hex bolt each w
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THIS CONNECTION WILL REQUIRE LEAK CHECK UPON ASSEMBLY COMPLETION. (see Fig. 18). 8. Attach feed line mounting clip to pedestal using #8 X 1/2" S.S. machine screw. BE SURE TO ALIGN SCREW TO AVOID STRIPPING THREADED NUTSERT. 9. Remove "Sure Start" Ignitor module from the underside of control panel by unscrewing black ring. Remove rear cover of module and insert a fresh AA alkaline battery into unit (included). Plug the end of the ignitor wire lead to the electronic ignitor modu
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6. Attach twin lid side "Stay Cool" handles using 5/16" X 3/4" bolt and star washer, tighten securely. 7. Slide grease tray into slot at top rear of pedestal. Tray must be tilted up before inserting in. 8. If you purchased a LC base kit you will need to attach the tank strap to the back of the cart. Attach as follows: Screw one of the #8 X 1/2" S.S. screws into the left hand nut that is pre-attached at the midpoint of the back of the pedestal so that it remains 1/4" out. P
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Figure 17 Leak Checking the Valve Connection 4. If no gas leaks appear (bubbles), turn off gas supply and continue assembly. IF YOU ARE UNABLE TO STOP A LEAK, CONTACT YOUR LOCAL Figure 15 LP Hose/Regulator Connection DEALER FOR ASSISTANCE BEFORE PROCEEDING. 5. If there are no gas leaks, attach the collar box with AGA/CGA rating sticker attaching to the pedestal as follows (see Fig. 18): • Remove two #8 x 1/2" screws from bottom of control panel leaving attached Tin
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LIGHTING YOUR GRILL IF THE GRILL STILL FAILS TO LIGHT, CHECK THE GAS SUPPLY. YOU COULD BEFORE ATTEMPTING TO LIGHT YOUR GRILL, BE OUT OF LP GAS OR THE MAIN GAS SUPPLY INSPECT THE HOSE OR GAS SUPPLY. If it is FOR NATURAL GAS MAY HAVE BEEN TURNED evident there is excessive abrasion or wear, or the OFF. IF THE LP TANK HAS GAS OR THE NATURAL hose is cut, it must be replaced prior to the grill being GAS IS TURNED ON AND THE GRILL STILL WILL operated. Please contact your local dealer
