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OPERATION AND PARTS MANUAL
MODEL QP-2TZ
TRASH PUMP
(Diesel Engine)
Revision #0 (03/25/05)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.
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PAGE 2 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
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HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave. 800-421-1244 Carson, CA 90746 FAX: 310-537-3927 Email: mq@multiquip.com Internet: www.multiquip.com PARTS DEPARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 MAYCO PARTS 800-306-2926 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 SERVICE DEPARTMENT 800-421-1244 FAX: 310-537-4259 310-537-3700 TECHNICAL ASSISTANCE 800-478-1244 FAX: 310-631-5032
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QP-2TZ — TABLE OF CONTENTS MQ QP-2TZ Trash Pump Hatz 1B20 Diesel Engine Spare Parts Kit Assembly ................................. 32-33 Here’s How To Get Help ............................................ 3 Accessories Assembly ...................................... 34-35 Table of Contents ...................................................... 4 Crankcase and Engine Mount Assembly ......... 36-37 Parts Ordering Procedures ....................................... 5 Crankshaft Assembly ...........
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PARTS ORDERING PROCEDURES When ordering parts, please supply the following information: ❒ ❒❒❒ ❒ Dealer account number ❒ ❒❒❒ ❒ Dealer name and address ❒ ❒❒❒ ❒ Shipping address (if different than billing address) ❒ ❒❒❒ ❒ Return fax number ❒ ❒❒❒ ❒ Applicable model number ❒ ❒❒❒ ❒ Quantity, part number and description of each part ❒ ❒❒❒ ❒ Specify preferred method of shipment: ✓ FedEx or UPS Ground Note: Unless otherwise indicated by customer, all ✓ FedEx or UPS Second Day or Third Day orders are trea
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QP-2TZ — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! HAZARD SYMBOLS Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to Lethal Exhaust Gases yourself and others. This Owner's Manual has been Engine exhaust gases contain poisonous developed to provide complete carbon monoxide. This gas is colorless and instructions for the safe and effi
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QP-2TZ — SAFETY MESSAGE ALERT SYMBOLS Accidental Starting Respiratory Hazard ALWAYS place the engine ON/OFF switch in the OFF position when the pump is not in use. ALWAYS wear approved respiratory protection. Equipment Damage Messages Sight and Hearing hazard Other important messages are provided throughout this manual to help prevent damage to your pump, other property, or the surrounding environment. ALWAYS wear approved eye and hearing protection. This pump, other property, or the surroundin
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RULES FOR SAFE OPERATION ■ NEVER touch the hot exhaust manifold, DANGER DANGER DANGER DANGER DANGER muffler or cylinder. Allow these parts to cool before servicing engine or pump. Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when ■ High Temperatures – Allow the engine to cool before ad
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RULES FOR SAFE OPERATION ■ NEVER Run engine without air cleaner. Severe engine ■ High Temperatures – Always stop engine and allow the damage may occur. engine to cool before adding fuel, oil or performing service and maintenance functions. Contact with hot components can ■ ALWAYS read, understand, and follow procedures in cause serious burns. Operator’s Manual before attempting to operate equipment. ■ NEVER disconnect any "emergency or safety devices". ■ ALWAYS be sure the operator is familiar
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QP-2TZ — SPECIFICATIONS/DIMENSIONS (PUMP) Table 1. Specifications (Pump) MZ odel QP-2T Tp ype Trash Pum S) uction & Discharge Size 2.00 in. (50 mm. Maximum Pumping 198 gallons/minute Pump Capacity (750 liters/minute) M) ax. Solids Diameter 1.50 in. (25.4 mm. M) ax. Lift 25 ft. (7.62 meters M) ax. Head 95 ft. (29.0 meters Dimension 26.5 x 18.3 X 23.2 in. (L x W x H) (67.5 X 46.5 X 59.0 cm.) Dry Net Weight 131 lbs. (59.5 Kg.) 18.3 IN. (46.5 CM.) 23.2 IN. (59 CM.) 26.5 IN. (67.5 CM.) Figure 1. QP
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QP-2TZ — SPECIFICATIONS (ENGINE) Table 2. Engine Specifications (HATZ 1B20) HATZ Diesel No.De isplacement Idl Lube Oil Type Air Starting Weight Model 1B20 Cylinders Speed Capacity Cleaner Method Air-Cooled 3 1n 14.5 i 0.95 qts. Dry Recoil 72 lbs. 800 RPM (.232 liters) (0.9 liters) Element Start (33 kg.) Engine Oil CCMC - D4 - D5 - PD@ or API - CD- CE - CF -CG or SHPD Type Type Fuel EN 590 - DIN 51601 BS 2869 A1/A2- ASTM D 975-1D/2D 110 100 90 80 70 TOTAL 60 HEAD 50 FT. 1.6 FT. 40 30 23.3 FT. 16
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QP-2TZ — GENERAL INFORMATION APPLICATION Elevation The QP-2TZ Trash Pump is designed to be used for dewatering Higher elevations will effect the performance of the pump. Due to applications. Both the suction and discharge ports on the less atmospheric pressure at higher altitudes, pumps DO NOT QP-2TZ trash pump use a 2-inch diameter opening, which have the priming ability that they have at sea level. This is due to allows the pump to pump at a rate of approximately 211 gallons/ the “thinner
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QP-2TZ — PUMP COMPONENTS Figure 2 shows a typical application using the QP-2TZ Trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 1.0 inch (25 mm) in diameter. DO NOT set strainer on bottom of water bed. Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris. Figure 2. QP-2TZ Pump Application 1. Pump – The model
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QP-2TZ — REFUELING DANGER Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry. If pump is placed in a truck bed with a plastic liner, REMOVE pump from truck bed and place on ground (Figure 3) to refuel. The possibility of fire or explosion exists, due to static electricity.
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QP-2TZ — BASIC ENGINE Figure 4. Engine Controls and Components INITIAL SERVICING 6. Engine Motor Mounts – Attach these engine mounts to The engine (Figure 4) must be checked for proper lubrication and the pump frame. Tighten securely. filled with fuel prior to operation. Refer to the manufacturer’s Engine manual for instructions & details of operation and servicing. 7. Oil Filter – Remove this bolt to gain access (internal) to the engine oil filter. Service the oil filter as recommended in t
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QP-2TZ — PRE-INSPECTION (ENGINE) 3. Insert and remove the dipstick without screwing it into the filler CAUTION CAUTION CAUTION CAUTION CAUTION neck. Check the oil level shown on the dipstick. 4. If the oil level is low (Figure 6), fill to the edge of the oil filler NEVER operate the pump in a confined hole with the recommended oil type (Table 5). Maximum oil area or enclosed area structure that does capacity is 1.16 quarts (1.1 liters) not provide ample free flow of air. ALWAYS wear approved ey
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QP-2TZ — PRE-SETUP (PUMP) Before Starting Suction and discharge hoses are NOTE 1. Read safety instructions at the available from Multiquip. Contact beginning of manual. your nearest dealer for more information. 2. Place pump as near to water as possible, on a firm flat, level surface. 5. The discharge hose is usually a collapsible (thin-walled) 3. To prime pump, remove fill cap (Figure 2) and fill pump casing hose, however if a thin-walled discharge hose is not avail- with water. If the pump ca
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QP-2TZ — INITIAL START-UP (ENGINE) CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION DO NOT attempt to operate the pump Do not allow the starter grip to snap back against the engine. until the Safety, General Information and Return it gently to prevent damage to the starter. Inspection sections of this manual have been read and thoroughly understood. 5. Pull the starter grip again, hard and fast, pulling it all the way out to start engine. This section is intended t
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QP-2TZ — MAINTENANCE (PUMP) Pump Vacuum Test Adjusting Impeller Clearance 1. If it is necessary to replace impeller or volute, be sure CAUTI CAUTI CAUTION CAUTI CAUTI clearance between impeller and volute is adjusted correctly. DO NOT attempt to start the engine unless the pump has 2. The impeller should be as close to the volute as possible previously been primed with water. Severe pump damage without rubbing against it. Clearance is adjusted by adding will occur if pump has not been primed. or
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QP-2TZ — MAINTENANCE (PUMP) NOTE Pressure reading may vary depending on altitude. See Tables 3 and 4 on page 12. Figure 13. Pump Vacuum Tester PAGE 20 — QP- 2TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/25/05)
