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Repair and Replacement Procedures
Model 5040 A Series
Consumer Replacement Items
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Replacement Parts for 5040 A Series 15 1 21 20 12 2 7 13 8 18 17 3 9 11 4 5 14 6 No. Part No. Description 10 1 5040-1561 Reflector 2 5040A5441 Pilot Assembly (Including tip switch) 3 5040-1211 Glass Frame 4 5040-1491 Heater Knob 5 5040-1501 Lantern Knob 16 6 5040-1471 E.I. Button 7 5040-3101 Electrode 8 5040-1431 Glass 9 5040-5571 Lantern & Heater Valve Assembly 10 5040-2211 Igniter 11 5040-5251 Regulator 12 5040-5641 Gas Hose Less Regulator 13 21A122 Insta-Clip Mantle 5040-0851 Hardware Kit Com
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Heater Manual Table of Contents For Repair or Replacement of: Page Reflector 4 Burner Screen 4 Burner 5 Mantle Electrodes 5 Knob(s) or Igniter 6 Burner Caps 7 Pilot/Burner Electrode 7 Tip Switch Mantle Section Gas Tips, Burner Gas Line Valve(s) and/or Valve Manifold Troubleshooting 8-11 © 2003 The Coleman Company, Inc. 3600 North Hydraulic, Wichita, KS 67219 U.S.A. 1-800-835-3278 or TDD 316-832-8707 ® Coleman and are registered trademarks ® of The Coleman Company, Inc. 3
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Model 5040 A Repair Manual Caution: After completion of repairs and before operating the patio heater, make sure you read and follow all safety information in the Instructions for Use manual. If you do not have this manual, contact Coleman at 1-800-835-3278 or TDD 316-832-8707. To repair or replace reflector, refer to Figure 1. Remove four hex-head screws holding reflector to burner head using a 11/32" wrench (Figure 1). Also see Note #1. To repair or replace burner screen, refer to Figures 1-5
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Model 5040 A Repair Manual To repair or replace the burner, refer to Figures 1-3, and Figures 6-7. Remove reflector (Figure 1). Remove burner screen assembly top as a unit by removing only the 4 lower hex-head screws holding the burner screen assembly top to its bottom using a 7/16" wrench (Figures 2 and 3). Remove 2 burner bracket screws (Figure 6-a). Also see Note #1. Then lift burner straight up to remove (Figure 7). When reinstalling the burner it may help to rotate it as it is pushed down
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Model 5040 A Repair Manual To replace knob(s), refer to Figure 12. Note: Knobs are a friction fit. To remove pull straight out on knob (Figure 12). When replacing knob, flat side of knob hole must match flat on shaft that extends from the control console. To replace igniter, refer to Figures 9 and 13-14. Remove 3 electrode wires from igniter (Figures 9 & 14). Remove igniter cap and battery (Figure 13). Remove ribbed collar (Figure 13A). Now remove igniter through the maintenance port opening (Fi
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To replace burner caps, refer to Figure 15. Using a pair of pliers unscrew each burner cap as shown (Figure 15). When reinstalling burner caps apply antiseize compound to the threads to make future removal easier. Figure 15 To repair or replace pilot/burner electrode assembly (including thermocouple), return heater head to Service Center. Keep glass, reflector, post, and base. Ship only your Parasol Head to the Service Center. To replace tip switch, return heater head to Service Center. Keep gla
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TROUBLESHOOTING - 5040A Series Parasol Heaters Caution: After completion of any repairs and before operating your Parasol Heater, make sure you read and follow all safety information in the Instructions for Use manual. If you do not have this manual, contact Coleman Consumer Service at 1-800-835-3278 or TDD 316-832-8707. A. BASE, SHEET METAL, & POST COMPONENTS: Problem Solution Comments Tighten all screws, including those under the It is possible to drill out any holes with 1. My heater is “wo
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B. ROTARY and BATTERY-OPERATED IGNITERS: Problem Solution Comments 1. Rotary igniter is loose. Pull igniter knob off (ref. Figures 12 & 12A in 5040 Series Repair and Replacement Procedures) and tighten the mounting screws. Battery-operated igniter is loose. Make sure that the ribbed plastic collar that holds the battery-operated igniter to the con- trol console is tight (ref. Figure 13). This will insure that a grounding tab (not visible) is making good contact. No cause for concern exists whe
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C. MANTLE (LIGHT) SECTION: Problem Solution Comments 1. New mantles will not light After tying new mantles to the burner caps, Note: When a new tank has just been using the igniter. they should be burned off using a match installed there will be a delay while before use. The gas controls should be “off”. the propane flows up the hose to the Mantles will not light using a After “burn-off” it is suggested that you light mantles. match. them the first time using a match. Once lighted, they will fi
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D. HEATER (BURNER) SECTION: Problem Solution Comments 1. Pilot will not light using the Make sure propane tank is not empty and Note: When a new tank has just been igniter (or with a long match – that propane tank valve and heater valve are installed there will be a delay while “A” models only). both turned “on”. the propane fills the hose as it flows up to the pilot. Note: Valve must be in “pilot” position and Make sure all wires that attach to the must be pressed “in” while igniter is actuat-
