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OPERATOR’S MANUAL
FRONT LOADER
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MODEL FL6555
FOR
HONDA H6522(A4) COMPACT TRACTOR
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Thank you for’ purchasing an HTA FL6555 Front Loader Attachment for your Honda H6522 (A4) Compact Tractor. This manual covers the assembly, operation, and maintenance of the HTA Model FL6555 Front Loader. For your convenience, a repair and parts guide is also included in this publication. NOTE: The illustrations in this manual are intended to serve as a reference and may not necessarily depict the actual model listed above. The information in this publication is based on the latest product
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TABLE OF CONTENTS SAFETY General information ..................... .3 Safe operating rules -4 ..................... Operation safety .5 ....................... Maintenance safety .7 ..................... Safety label locations .8 .................... SHIPPING INVENTORY . . . . . . . . . . . . . . . . . . . . . .9 TRACTOR PREPARATION . . . . . . . . . . . . . . . . . . . -11 FRONT LOADER SPECIFICATIONS . . . . . . . . . . . . . . -12 SET-UP INSTRUCTIONS .13 .................... T
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General Information General Information Introduction The purpose of this manual is to assist you in maintaining and operating your HTA FL6555 Front Loader. Read it carefully; it furnishes information and instructions that will help you achieve years of dependable performance. Some information may be general in nature due to unknown and varying conditions. However, through experience and these instructions, you should be able to develop operating procedures suitable to your particular situ
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SAFEN SAFETY Front Loader Safety Operation of the Tractor and Front Loader requires special efforts on your part to ensure your safety and the safety of others. Know these requirements before you operate the Tractor or the Front Loader. SAFE OPERATING RULES l Severe personal injury or equipment damage may result if the operation instructions on pages 5 and 6 are not followed. To avoid severe personal injury or equipment damage, observe the following precautions: 0 All parts, especiall
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SAFETY BEFORE STARTING l The use of heavy equipment and/or pulling or lifting excessive loads may adversely affect vehicle stability and control. To avoid loss of control that can result in severe personal injury: - Only use recommended tractor hitch attachment points. - Limit loads to those within tractor and front loader limitations as stated in this manual and in the tractor owner’s manual. - Be extra careful when turning or backing up, and when on uneven terrain. - Use counterweights
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SAFETY Operate the front loader arms gradually by “feathering” the loader controls to prevent abrupt movements that could cause damage to the front loader or tractor. Use added caution when working with shifting or loose loads in the front loader bucket. It could cause vehicle instability or fall out of the bucket and cause severe personal injury. Attempting to change gears while operating the front loader on a slope may adversely affect vehicle stability and control and severe personal in
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MAINTENANCE SAFETY MAINTENANCE SAFETY . Before performing maintenance/inspections, read the instructions thoroughly. . Before cleaning, inspecting or servicing the loader, be sure to; - lower the front loader bucket flat to the ground. - stop the engine and remove the key. . Always wear safety goggles when servicing or replacing the front loader cylinder pins. Use a brass drift and hammer. Failure to do so could result in eye injury from possible flying metal fragments. Operating the
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Safety Label Locations Safety Label Locations Read all safety labels and instructions on machine, as shown below. NOTE: Replacement Safety Labels can be ordered from your dealer. IMPROPER SERVICING CAN CAUSE SERIOUS INJURY OR DEATH l Boforo rervtcing or adjurhnent TRACTOR TIP-OVER CAN lowor loader to the ground and ~~U;%&t.lOUS INJURY shut off ongino. l Polleve hvdraullc nmsuro before QsmnnoCtlng oil hr. 0 Addrecommended 1 wlwel ballast and/or counterwelghta for stablllty. l Df
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SHIPPING INVENTORY SHIPPING INVENTORY MAJOR COMPONENTS: 1 SUB-FRAME ASSEMBLY 2 LOADER BOOM ASSEMBLY (w/stand ) 3 LOADER BUCKET ASSEMBLY 9
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SHIPPING INVENTORY HYDRAULIC VALVE PACKAGE 1 BOLT SACK: 1 SINGLE LEVER CONTROL(w/ instr.) 2 .25 - 20 hex nut assy. 1 HYDRAULIC CONTROL VALVE 2 .313-18nut 2 18” HYDRAULIC HOSE ASSEMBLY 2 .25 - lockwasher 2 20” HYDRAULIC HOSE ASSEMBLY 2 .313 lockwasher 2 38” HYDRAULIC HOSE ASSEMBLY 2 .25 - 20 x 2.00” hex head gr. 5 1 LABEL, HYDRAULIC FUNCTIONS 2 .313-18xl.OO”hexheadgr.5 1 .375” quick coupler assembly 1 hydraulic hose dust plug 1 hydraulic hose dust cap WOODEN BOX INVENTORY 1 BOLT
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TRACTOR PREPARATION TIRE TYPES TRACTOR PREPARATION Agricultural (Recommended) Rear Counterweight Turf DO NOT EXCEED THE RATING FOR High Flotation . MAXIMUM GROSS VEHICLE WEIGHT. TIRE INFLATION: REFER TO OWNER’S MANUAL AG TIRES TURF TIRES HIGH FLOAT PROVIDED WITH TRACTOR. Front 30 psi 22 psi 16 psi The use of adequate counterweight for Rear 20 psi 20 psi 28 psi maximum loader capacity is required for Rear tires must be maintained at equal proper stability. pressure within the re
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LOADER SPECIFICATIONS LOADER SPECIFICATIONS Specifications shown are based on ASAE Standards. Specifications may vary with tire size options and type of attachment. A Front tires AG ........................ .Type 30 PSI Rear Tires AG ........................ .Type 20 PSI A Maximum Lift Height ..................... .1895mm(74.6in.) B Clearance with Bucket Dumped ............... .1516mm(59.7 in.) C Reach at Maximum Height ................. .691 mm (27.2in.) D Maximum Dump Angle
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SET-UP INSTRUCTIONS SET-UP INSTRUCTIONS General Read Set-up instruction completely prior to installing loader to familiarize yourself with all mounting and hydraulic system installation procedures. Ensure tractor ‘is prepared as described in Tractor Preparation Section. The loader operates from the tractor hydraulic system. Reference to LH or RH is as viewed from the operator’s seat. A pipe thread sealant must be used on all pipe threads. All hardware required for mounting is supplied.
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SET-UP INSTRUCTIONS TORQUE SPECIFCATIONS PROPER TORQUE FOR TORQUE SPECIFICATfONS (AMERICAN) I FASTENERS Proper torque for American fasteners used on Honda equipment. Recommended Torque in Foot Pounds (Newton Meters). l Bolt Head Markings ’ Use 75% of the specified torque value for plated fasteners. Use 85% of the specified torque values for lubricated fasteners. TORQUE SPECIFICATIONS (METRIC) Proper torque for Metric fasteners used on Honda equipment. Recommended Torque in Foot Poun
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SUB FRAME INSTALLATION AND REMOVAL SUB FRAME INSTALLATION AND REMOVAL 1. Remove mower deck if installed. (See mower operator’s Manual.) 2. Ensure tractor is prepared as described in Tractor Preparation section of this manual. 3. Remove the front plate (and mower front link bracket if installed.) 4. Loosely install a 12mm x 55mm capscrew in the top, rearmost holes on each side of tractor frame. Engage the bolt threads approximately 1 Omm. These bolts will act as guide bolts to make
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SUB FRAME INSTALLATION AND REMOVAL 7. Install right and left Rear Brackets onto boss of rear axle using two 12mm x 30mm capscrews and l/2” lockwashers (no flatwashers) each side. Torque to 55 foot pounds (7.5 Kgm) 0 0 ‘0 0 I 0 \o a 0 0 0 0 cl 8. Place loader Bracket under tractor as shown. 9. Remove the (two each side) loosely installed 12mm x 55mm bolts installed in step 5. Using two people, one each side, raise the Loader Bracket into position. Align the bolt holes usi
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SUB FRAME INSTALLATION AND REMOVAL 10. Place loader Rear Rails under the transmission area as shown (one each side.) 11. Raise the front of each Rear Rail and align the slotted holes (each side) with the slotted holes in the Loader Bracket. Loosely install (from inside to outside) a l/2.-13 x 2” capscrew with l/2’ flatwasher. Loosely retain the capscrews (each side) with l/2” flatwasher, l/2” lo&washer, and l/2”-13 hex nut. 12. Raise the rear of each Rear Rail and insert the three w
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SUB FRAME INSTALLATION AND REMOVAL / 73. From the rear of the tractor, loosely install (each side) three l/2” lo&washers and V2” -13 hex nuts onto the welded studs (no flat washers). 14. Secure the Rear Rails to the Loader Bracket as follows: In the two rearmost holes of the Loader Bracket (each side), loosely install (from inside to outside) two l/2”-13 x 2’ capscrews with l/2” flatwashers. Loosely retain each capscrew with l/2” ffatwashers, l/2” lockwasherand l/2”-13 hex nut. In
