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YSCFC24 Series Flatbottom Gas Fryers
Installation & Operation Manual
Model YSCFC24 Systems
with Built-In Filtration
Frymaster/Dean, a member of the Commercial Food Equipment Service Association,
recommends using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633 AUGUST 2007
PRINTED IN THE USA
*8196352*
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Please read all sections of this manual and retain for future reference. This product has been certified as commercial cooking equipment and MUST be installed by professional personnel as specified. Installation, maintenance and repairs should be performed by your FRYMASTER FACTORY AUTHORIZED SERVICE CENTER. DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other cooking appliance. DANGER Instructions explaining procedures
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DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil. WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to on-site management operational procedures. WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the
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Y24G Series Flatbottom Gas Fryers INSTALLATION & OPERATION MANUAL TABLE OF CONTENTS Page # 1. DESCRIPTION AND SPECIFICATIONS 1-1 2. PRE-INSTALLATION 2-1 3. INSTALLATION INSTRUCTIONS 3-1 4. INITIAL STARTUP 4-1 5. DAILY OPERATION 5-1 6. PREVENTATIVE MAINTENANCE 6-1 7. TROUBLESHOOTING 7-1
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YSCFC24 SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: DESCRIPTION AND SPECIFICATIONS The YSCFC24 Series gas fryers are energy-efficient, gas-fired units, design-certified by the American Gas Association and the National Sanitation Foundation, and manufactured to their basic performance and application specifications. All units are shipped completely assembled, with all accessories packed inside the frypot. All units are adjusted, tested, and inspected at the factory prior to crating for s
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1.3 RATING PLATE The rating plate can be found inside the fryer door. Information on this plate includes the model and serial numbers, as well as BTU/hr output of the burners, outlet gas pressure in inches W.C., and configuration: natural or propane gas. Rating plate data is essential for proper unit identification, communicating with the factory or requesting special parts and/or information. 1.4 SERVICE PROBLEMS Call 1-800-551-8633 for the location of your nearest Factory Auth
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1.7 COMPUTER INFORMATION This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been shown to meet the Class B limits. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not insta
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1.9 SERVICE PERSONNEL 1.9.1 Definitions A. Qualified and/or Authorized Operating Personnel 1. Qualified/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or have had previous experience with the operation of equipment covered in this manual. B. Qualified Installation Personnel 1. Qualified installation personnel are individuals, or firms, corporations, or companies, whi
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YSCFC24 SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PRE-INSTALLATION 2.1 GENERAL A. Installation of any gas-fired equipment should be performed by qualified personnel. B. A manual gas shut-off valve must be installed in the gas supply line between the appliance(s) and the main gas supply for safety and ease of future service. 2.2 CLEARANCES The appliance area must be kept clear of all combustibles. Each unit is design-certified for the following installations: 1. Commerc
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2.3 STANDARDS (cont.) E. NFPA Standards #96 and #211 (latest edition) National Fire Protection Association 470 Atlantic Avenue Boston, MA 02110 WARNING Local building codes will usually not permit a deep fat fryer with an open tank of hot oil to be installed immediately next to an open flame of any type, whether a broiler or the open burner of a range. Check local codes before beginning installation. 2.4 AIR SUPPLY & VENTILATION The area around the appliance must b
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YSCFC24 SERIES FLATBOTTOM GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3.1 UNPACKING Check that the container is upright. Use outward prying - no hammering - to remove the carton. Inspect the fryer(s) for visible damage. If such damage has occurred, do not refuse shipment, but contact the carrier and file the appropriate freight claims. FRYMASTER FRYERS EQUIPPED WITH LEGS ARE FOR PERMANENT INSTALLATION. FOR MOVEABLE OR PORTABLE INSTALLATION, FRYMASTER OPTIONAL EQUIPMEN
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3.5 GAS CONNECTION The gas supply (service) line must be the same size or greater than the inlet line of the appliance. YSCFC24 Series gas fryers use a 3/4" NPT (Schedule 40) inlet; however, the gas supply lines must be sized to accommodate all the gas-fired equipment that may be connected to that supply. Consult your contractor, gas company or supplier, or other authorized agent for inspection and installation. Sealant on all pipe joints must be resistant to LP gas. 3.5.1 Manual
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3.5.5 Flexible Couplings, Connectors If the unit is to be installed with flexible couplings and/or quick-disconnect fittings, the installer must use a heavy-duty, AGA design-certified commercial flexible connector. The connector must be at least 3/4" NPT (with suitable strain reliefs) in compliance with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69-1987 (or latest edition). Quick-disconnect devices must comply with the Standard for Quick-Disconnect Devices for Use
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3.7 SYSTEM INSTALLATION INSTRUCTIONS 1. This system consists of a 2424G fryer with a built-in filter and an additional fryer that will be attached to it. The additional fryer may be a 24G, an 1824G or a 2424G. If the additional fryer is an 1824G, the 18-inch frypot must be in the outside position, as shown in the illustration below. These frypots must mate. These frypots must mate. 24 24 Figure 1. Retainer latches securing filter 18 24 24 18 Figure 1. Remove the
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3.7 SYSTEM INSTALLATION INSTRUCTIONS (CONT.) 6. With the cabinets together, carefully slide the drainpipe halfway into the rubber boot. Connect the drain-flush and oil-return flexlines (Fig. 4, arrow). Align the cabinet connection holes, front and back (Fig. 4, circle). 7. Insert bolts and install nuts loosely (Fig. 5, arrows). Do not tighten bolts at this time. Figure 4. Connect flexlines and align 8. When the two cabinets are properly aligned, cabinet connect
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3.7 SYSTEM INSTALLATION INSTRUCTIONS (CONT.) 11. Prior to performing start-up, ensure the drainpipe connected during assembly is not blocking either frypot drain. Shine a flashlight into the drains. The illustration below shows from left to right, an unblocked drain, a partially blocked drain, and a completely blocked drain. If partially or completely blocked, loosen the drain slip-nuts and reposition the drain tube. Both drains should appear as the left-most picture below. D
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YSCFC24 SERIES FLATBOTTOM GAS FRYERS CHAPTER 4: STARTUP AND OPERATING PROCEDURES 4.1 CLEANING Note: All procedures should be performed as instructed in the current company Operations Manual. In the absence of the company Operations Manual, the following procedures are offered as a temporary solution. New units are wiped clean with solvents at the factory to remove dirt, oil, and grease remaining after the manufacturing process, and then coated with light oil. Prior to first us
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4.2 INITIAL STARTUP YSCFC24 Series gas fryers are tested, adjusted, and calibrated before leaving the factory. Adjustments to assure proper operation may be necessary upon installation to meet local conditions, low gas pressure, differences in altitude, variations in gas characteristics and to correct possible problems caused by rough handling or vibrations during shipment. Gas component adjustments after receiving the fryer should be performed by authorized service personnel. Gas c
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4.3 ELECTRONIC SPARK IGNITION WARNING NEVER USE A MATCH OR TAPER TO LIGHT THIS IGNITION SYSTEM! 1. Turn off the electric power. 2. Turn the gas valve dial to "OFF", wait 5 minutes, and then turn the dial to "ON". 3. Set the thermostat to the desired temperature. If the frypot is filled with water (non-KFC co-branded locations), set thermostat to 200°F (93°C); if filled with oil, set thermostat to 350°F (177°C). 4. Turn the fryer power switch on. 5. The blower motor should
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4.4 ADJUSTING BURNERS (cont.) Loosen screw to adjust burner damper for optimum flame. Figure 2: Burner damper adjustment on burner tubes. 4.5 FILLING THE VAT WITH SHORTENING DANGER NEVER MELT A SOLID BLOCK OF SHORTENING BY PLACING IT WHOLE INTO THE FRYPOT. FRYPOT DAMAGE CAN OCCUR AND THE CHANCE OF FLASH-POINT FIRE INCREASES. 1. Cut the block of shortening into small pieces and pack into the frypot bottom. Do not set a whole block of shortening into the frypot. ENS
