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Product Guide
Model 10201630
Longhorn Smoker
Tools needed for assembly:
Pliers
Adjustable wrenches
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
Estimated Assembly Time: 1 Hour
FOR OUTDOOR USE ONLY
CAUTION: WARNING:
Read and follow all safety statements, assembly
Failure to follow all manufacturer’s instructions could
instructions, and use and care directions before attempting
result in serious personal injury and/or property
to assemble and cook.
dam
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TABLE OF CONTENTS WARNING Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FAILURE TO READ AND FOLLOW INSTRUCTIONS FOR For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 LIGHTING CHARCOAL MAY RESULT IN SERIOUS PERSONAL INJURY AND OR PROPERTY DAMAGE. Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Preparing to use your Smoker . . . . . . . . . . . . . . . . . . . . . . . .
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Preparing and Using Your Smoker Before cooking with your Smoker, the following steps should be closely followed to both cure the finish and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods. 1. Brush all interior surfaces including grills and grates with vegetable cooking oil. 2. Build a small fire on the fire grate, being sure not to lay coals against the walls. 3. Close door. (Position butterfly damp
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COOKING TIPS Building Your Fire 1.) Stack charcoal briquettes or wood into a pyramid-shaped pile on top of the charcoal grate or ash pan. We recommend using 4 pounds (approximately 50 - 60 briquettes) to start your fire, adding more as needed. 2.) If using lighter fluid, saturate the charcoal briquettes with lighter fluid and let it soak in for approximately 5 minutes. If using a chimney starter, electric starter, or other type of fire starter, light your fire according to the manufacturer's
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GRILL MAINTENANCE Frequency of cleanup is determined by how much your smoker is used. Make sure coals are completely extinguished before cleaning inside of smoker. Inside surfaces may be cleaned with a strong solution of detergent and water applied with a scrub brush. Thoroughly rinse with water and allow to air dry before using again. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not rec
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LIMITED W LIMITED WARRANTY ARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by t
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P PARTS LIST ARTS LIST Key Qty Description Key Qty Description A 3 Wire Fire Grate K 1 Front Shelf Assembly B 1 Firebox Door Latch L 1 Butterfly Damper Assembly C 1 Large Porcelain Cooking Grate M 1 Temperature Gauge D 2 Small Porcelain Cooking Grate N 2 Handle Rod E 1 Smoke Chamber Assembly O 2 Handle Barrel Spring F 1 Firebox Assembly P 1 Wood Rack G 1 Smokestack Assembly Q 1 Ash Pan H 2 Short Leg Assembly --- 1 Hardware Pack I 2 Long Leg Assembly --- 1 Assembly Instructions, English J 2 Wheel
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ASSEMBLY Cut box strapping and remove top of box. Lay sides of carton on ground next to carton bottom. Remove parts from inside of unit. One person should hold the unit steady at the firebox end while another removes the support pieces from the carton. 1 Smoke Chamber Firebox With one person on smoke chamber end, one person on firebox end, and one person holding both doors closed, roll the unit onto cardboard that was placed on the ground next to the unit. Unit should now be resting on its smoke
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On each short leg, slide one 1/2” flat washer onto axle, followed by a wheel, then another 1/2” flat washer. Slide a hitch pin into the hole at the end of the axle. 3 Hitch pin Wheel 1/2” Flat washer 1/2” Flat washer Axle Short leg Hitch pin Slide short legs onto posts closest to Long leg firebox, with wheels facing outward. Slide 4 long legs onto posts at opposite end. Secure legs to posts using one 3/8-16x1” hex-head bolt per leg. 3/8-16x1” Hex-head bolt NOTE: Do not fully tighten bolts. Tight
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Have one person hold wood rack in position shown while another attaches rack to legs using four 3/8-16x1” hex-head bolts. Fully tighten these four bolts. 5 Wood rack MAKE SURE THAT LEG BOLTS ARE TIGHT ENOUGH SO THAT LEGS WON’T SLIP OFF OF POSTS. U s i n g t h ree people, roll the unit over the handle brackets and stand it up onto its legs. Once standing, fully tighten the four leg bolts. 6
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7 Smokestack Attach smokestack to end of smoke chamber by sliding stack into smokestack receiver. While holding the smokestack in a Smokestack receiver vertical position, tighten the 3 /8-16x3/4” hex-head bolt i n the nut that is welded to the smokestack receiver. Smoke chamber To attach damper to firebox side door, place one 1/4” flat washer onto one 1/4-20x3/4” hex-head bolt. Insert the bolt into the center hole of the firebox side door, from the outside. Place the handle of the damper thr
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Handle Assembly . . . While holding handle in position between handle brackets, slide rod into one bracket, through handle, and out through other bracket. Secure at each end of rod with hitch pins. Repeat process to assemble firebox handle. 9 Handle bracket Hitch pin Handle Handle rod Attach front shelf by sliding ends of shelf frame into brackets welded to smoke chamber. 10 SS Front shelf
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Temperature gauge Place two of the smaller wire grates in the bottom of the smoke chamber and one in the bottom of the firebox. Place the larger porcelain grates into the smoke chamber and firebox as shown below. 12 Porcelain Grates Porcelain Grate NOTE: Doors not shown for clarity Smaller wire grates in bottom
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Slide ash pan into ash pan guides. 13 Ash pan guides Ash pan 14
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REGTEMP REV00 20
