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DO NOT
DISCARD
Owner’s Manual
Installation and Operation
Models:
CARODG36I
CARODG36IL
CARODG42I
CARODG42IL
CAUTION
DO NOT DISCARD THIS MANUAL
• Read, understand • Leave this
• Important operating
and follow these manual with party
and maintenance
instructions for safe responsible for use
instructions included.
installation and and operation.
operation.
DANGER WARNING
HOT SURFACES!
If you smell gas:
Screens and other surfaces are hot
1. Shut off gas to the appliance.
during operation and co
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Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference. Congratulations Congratulations on selecting an Outdoor Lifestyles gas ap- This owner’s manual should be retained for future refer- pliance—an elegant and clean alternative to wood burning ence. We suggest you keep it with your other important appliances. The Outdoor Lifestyles gas appliance you have documents and product manuals. selected is designed to provide the utmost in
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Table of Contents 1 Listing and Code Approvals 7 Finishing A. Appliance Certifi cation 4 A. Mantel Projections 17 B. BTU Specifi cations 4 B. Facing Material 17 C. High Altitude Installations 4 8 Appliance Setup D. Noncombustible Materials Specifi cation 4 A. Clean the Appliance 18 E. Combustible Materials Specifi cation 4 B. Optional Accessories 18 F. Electrical Codes 4 C. Pilot Shield 18 G. Fuel 4 D. Install Lava Rock 18 2 Getting Started E. Positioning the Logs 18 A. Design and Installation Con
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Listing and Code Approvals 1 1 A. Appliance Certifi cation D. Noncombustible Materials Specifi cation Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, MODELS: CARODG36I, CARODG36IL, slate, glass or plasters, or any combination thereof. CARODG42I, CARODG42IL LABORATORY: Underwriters Laboratories, Inc. (UL) Materials that are reported as passing ASTM E 136, Stan- TYPE: Outdoor Open-Flame Decorative Gas Appli
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Getting Started 2 2 A. Design and Installation Considerations B. Tools and Supplies Needed Before beginning the installation be sure that the following Improper installation, adjustment, alteration, service or tools and building supplies are available. maintenance can cause injury or property damage. For Reciprocating saw Framing material assistance or additional information, consult a qualifi ed Pliers Non-corrosive leak check solution service technician, service agency or your dealer. Ham
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Framing and Clearances 3 3 NOTICE: Illustrations refl ect typical installations and are for C. Built-in Installation DESIGN PURPOSES ONLY. Illustrations/diagrams are not When this fi replace is installed into a wall, we recommend drawn to scale. Actual installation may vary due to individual that the wall be an exterior wall system. design preference. • See framing measurements in Figure 3.1. A. Select Appliance Location • You must maintain 1 1/2 in. (38 mm) airspace at the sides and back
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E. Clearances and Framing Dimensions CARODG36I, CARODG36IL Note: If this surface is inside the building’s ...then this surface warm air envelope... must be an exterior wall system. Note: For actual appliance 1 1/2 in. 1 1/2 in. dimensions refer to Section 12. (38 mm) (38 mm) 56 in. Side clearances can be zero at framing, 17 in. up to 6 inches deep (1422 mm) 1 1/2 in. (432 mm) (38 mm) 6 in. 6 in. Control 45-1/2 in. Box (1156 mm) 57 in. (1448 mm) minimum 36 in. minimum 79 1/4 in. (889 mm)
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E. Clearances and Framing Dimensions CARODG42I, CARODG42IL Note: If this surface is inside the building’s warm air envelope... ...then this surface must Note: For actual appliance be an exterior wall system. dimensions refer to Section 12. 1-1/2 in. 1-1/2 in. (38 mm) (38 mm) 59-5/8 in. Side clearances can be zero at framing, (1.5 m) up to 6 inches deep 17 in. 1-1/2 in. (432 mm) (38 mm) 6 in. 6 in. Control 51-1/2 in. Box (1.3 m) 63 in. (1.6 m) minimum 36 in. minimum 82-1/4 in. (889 mm) 51-
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Noncombustible mat’l Mantel Fireplace Structure WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specifi ed. Framing or fi nish- ing material closer than the Ceiling or minimums listed must be con- Overhang structed entirely of non-com- bustible materials (i.e., steel studs, concrete board, etc). 12 in. (305 mm) max. combustible 82 in. mantel depth (2083 mm) minimum height 49-1/2 in. (1257 mm) minimum 25 in. (635 mm) minimum 6 in. (151 mm) minimum - one side
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Appliance Preparation 4 4 CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during installa- tion. Sheet metal edges are sharp. A. Securing and Leveling Appliance Position, level, and secure the appliance. • Place the appliance into position on either a wood or noncombustible continuous fl at surface. • Level the appliance from side to side and front to back. • Shim the appliance with noncombustible material, such as sheet metal, as necessary. • N
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Gas Information 5 5 A. Fuel Conversion Note: A listed (and Commonwealth of Massachusetts Before making gas connections ensure appliance being approved) 1/2 in. (13 mm) T-handle manual shutoff valve and installed is compatible with the available gas type. fl exible gas connector are connected to the 1/2 in. (13 mm) control valve inlet. Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a quali- • If substituting for these components, pl
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E. Valve Access The valve and controls are located in the control box (Refer to Figure 5.1). Remove the screws and remove the lid. Junction Box Valve Mounting Bracket (used with optional electric kit) Control Module Figure 5.2 Connect Incoming Gas Line to Manual Shutoff Valve • Accessibility to the shutoff valve is required after installation, or another accessible shutoff is required. Battery Holder • The fl ex line and gas shutoff valve can be accessed after installation by removing four scr
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GRN ORG RED RED BRN BLK Electrical Information 6 6 A. IntelliFire Plus™ Pilot Ignition System Wiring • The module should be in the REMOTE position when using the switch preinstalled in the control box lid when • This appliance is equipped with an intermittent pilot ignition using the RC100 wireless wall switch. Putting the switch (IPI) control which operates on a 6-volt system. in the OFF position will disable all fi replace controls. See • This appliance is supplied with a battery pack w
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B. Control Module Operation 1. The control module has an ON/OFF/REMOTE selector MODULE switch that must be set. See Figure 6.1 and 6.2. OFF Position: Appliance will ignore all power inputs and will not respond to any commands from a wall switch or remote. The unit should be in the OFF position during installation, service, battery installation, fuel conversion, and in the event that the control goes into LOCK-OUT mode as a result of an error code. The external control switch must be in
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• Make hand bends to bracket as shown in Figure 6.6: C. Installing the Optional Electric Kit • Remove four screws to remove cover from the control box. Figure 6.6 Hand-bend Bracket Figure 6.3 Remove Control Cover • Fasten bracket to junction box with two screws (provided with junction box). • Remove the junction box bracket by prying loose with a screwdriver. Remove the two screws shown in Figure 6.4. Cut out and remove insulation from behind junction box bracket as shown in Figure 6.5. R
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/NEUTRE /NEUT T /NEUTRE WHITE WHITE WHITE • Wire the GFI receptacle as shown below: Grounding connection Yellow sticker remains to box (if box has a in place to cover the grounding terminal) LOAD terminals Wire connector LOAD Junction STRIP GUAGE GABARIT DE DENUDAGE box LIGNE LINE/ LINE cable brings power to the GFCI Figure 6.9 Wire the GFI Receptacle • Assemble the junction box. Figure 6.11 Replace Control Cover Figure 6.10 Assemble Junction Box • Disconnect the battery holder wires from the re
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Noncombustible mat’l Mantel Fireplace Structure Finishing 7 7 WARNING! Risk of Fire! Comply with all minimum clear- A. Mantel Projections ances to combustibles as specifi ed. Framing or fi nishing Figure 7.1 shows the dimensions for mantels or other com- material closer than the minimums listed must be construct- bustible projections above the fi replace opening. ed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.). Ceiling or Overhang 12 in. (305 mm) max. combus
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Appliance Setup 8 8 A. Clean the Appliance Clean/vacuum any material that may have accumulated inside the fi rebox. B. Optional Accessories Install approved accessories per instructions included with accessories. Contact your dealer for a list of approved ac- cessories. WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional accesso- ries with this appliance. Using non-listed accessories could Figure 8.2 Install Lava Rock result in a safety hazard an
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• Place the left front log on the grate against the front of the • Place the top left log into the indentations on the rear and grate. Fit notch in log to grate bar as shown below. left front logs. Notch against grate Figure 8.8 Place Top Left Log - 36 Figure 8.5 Place Left Front Log - 36 • Place the fork of the center Y log above the middle front • Place right front log on the grate against the front of the grate bar and rest its back on the indentation in the middle grate. Fit notches i
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• The use of the top rear log is optional. It could cause • Place right front log on the grate against the front of the sooting in high-wind areas. grate. Fit notches into the bottom of the log to position it as shown in Figure 8.6 Figure 8.15 Place Top Rear Log (optional) CAROLINA-42 Figure 8.6 Place Right Front Log • Place the rear log on the shelf against the appliance rear • Place top left log on the indentations in the front left log wall. Position log as far back on the shelf as po
