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M1108D   
 
    ITEM NUMBER:       1108, 1109, 1114    
 
TM
    SERIAL NUMBER: _____________________ 
 
Owner’s Manual 
Instructions for Assembly, Testing, Operation, Servicing,  
& Storage 
22, 30, 37-Ton Log Splitters: Outdoor hydraulic powered 
machine that splits wood logs. 
WARNING 
READ and UNDERSTAND this manual completely before using log splitter. 
All operators of this equipment must read and completely understand all safety information, operating instructions, 
maintenance and stor
                    
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                        Hazard Signal Word Definitions                                                                            2                                                                                                                                                                                                                                                                                                                                                                                                         
                    
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                        Table of Contents      About Your Log Splitter           4    Safety Label Locations            5    Machine Components Identification          7     Initial Set-up             8     Optional 4-Way Wedge Wings           10    Moving & Towing to the Job Site          11    Before Each Use:    Step One: Inspection/Maintenance         14    Step Two: Refueling           17    Step Three: Work site Selection  & Set-up        18    Splitting Operation            20    Storage              26    Perio
                    
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                        About Your Log Splitter      Thank you for purchasing your Northstar log splitter!    About  Your Log Splitter:   This log splitter is a machine designed to split wood logs using a hydraulically powered moving wedge.   The log splitter’s gasoline engine is used to pressurize the hydraulic system.    This log splitter is designed to split logs lengthwise with the grain only.     Your splitter can be used in either a vertical or horizontal splitting position:  • When the splitter is set up to oper
                    
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                        Safety Label Locations        11    9   4                         5     8  7       2 10    6 6       3      Fig 02403  1          Reference Part Number Description  number  1 39259 Warning Decal  2 777887 Splitter Operating Instruction Decal  3 777890 Fire Hazard Warning Decal  4 777891 Hydraulic Fluid Warning Decal  5 777892 Moving/Towing Decal  6 778593 Outrigger Leg Decal  7 778597 Horizontal Lock Decal  8 778609 Control Decal  9 778610 Log Splitter Warning Decal  10 778714 Vertical Lock Deca
                    
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                        Safety Label Locations  WARNING             POISONOUS GAS This product's use gives off carbon  monoxide, an odorless gas that can  kill you.   ONLY use outdoors and away   from air intakes.  NEVER use inside homes, garages,   or sheds. EVEN IF you run a fan or   open doors and windows. See product manual for more details. ©2005 Northern Tool + Equipment Co. 1-800-270-0810 PN 39259 WARNING    ESCAPING HIGH PRESSURE HYDRAULIC FLUID HAZARD  High fluid pressures and temperatures are developed in the
                    
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                        Machine Component Identification    11  10  9  8  13 4 20  18 6  7  1  5  3 2 14 15 21  19 Fig 02407  12 17   Ref Description  Ref Description  1 2” Ball Coupler  11 Endplate  2 Horizontal Lock  12 Outrigger Legs  3 Lifting Handle  13 Engine  4 Cylinder  14 Hydraulic Tank  5 Hydraulic Oil Dipstick  15 Suction Strainer  6 Split Control Lever  17 Safety Chains  7 Control Valve  18 Vertical Lock  8 Wedge  19 Hydraulic Oil Filter  9 Log Cradle  20 Grease Zerks  10 Beam  21 Drain Plug  7             
                    
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                        Initial Set-Up    IMPORTANT!  Engine is shipped without oil. DO NOT start the engine before adding oil.  See Assembly Instructions section of this manual to assemble the log splitter before  set-up.      Closely inspect all log splitter components.   Step One:   (See Machine Components section of this manual for diagram of components.)  Inspect Log    Splitter  • If you have missing components, contact Customer Service at 1-800-270-0810.  Components.  • If you have damaged components, contact th
                    
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                        Initial Set-Up  Step Four: Pump grease into grease zerks found under each keeper. This will help prevent  wear between the keepers and beam.  Lubricate Keepers      BEAM  WEDGE  KEEPER  GREASE ZERK  Fig 02408  9                                                                                                                                                                                                                                                                                                 
                    
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                        Optional 4-Way Wedge Wings      Wing Assembly  4-Way Wedge    Wings  1. Unbox and identify components  2. Insert Nylon nuts into hex cutouts in wing  3. Position wings into proper locations on the wedge and bolt into position using supplied  bolts  ”  4. Tighten the bolts with a 3/8 hex wrench      Exploded View Assembled View        • 4-Way Wings create additional pinch points when the wedge is moving forward or  backwards.  Keep hands clear of the wedge, wedge wings, and the log while the wedg
                    
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                        Moving and Towing to the Job Site    WARNING  The log splitter is heavy.  It can crush and cause serious injury if it rolls out of control or  tips over.  Follow the instructions below for safely moving and towing the log splitter.      Moving the log splitter:    1.    Place in Make sure the log splitter is locked in the horizontal position with hitch pin  Horizontal  before moving.   position  NEVER move log splitter when it is in vertical configuration because it will be  unstable and could t
                    
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                        Moving and Towing to the Job Site  Towing:  1.   Read instructions Review towing safety instructions in your vehicle manual.  2.   Check tires Make sure tires are fully inflated and in good repair.  WARNING:  • Do not over-inflate tires.  Serious injury can occur if tire explodes.  • When seating a bead after repair, do not exceed 30 PSI.  Pressures higher than  30 PSI can cause the tire and wheel to rupture and explode.  3. Attach to hitch Attach log splitter to vehicle hitch  (2” ball)  1. Att
                    
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                        Moving and Towing to the Job Site  Fig 02410   Attach coupler to class 2    or higher hitch with 2”  ball. Latch Securely.              Lock front    outrigger leg in the  Lock rear   Hook both safety up position outrigger leg in the chains to the towing    up position vehicle    Tow log splitter carefully to desired work site.   6.  Tow to desired   (See Before Each Use section on selecting an appropriate work site)  location    Important safety instructions:  • Added length.  Be aware of the a
                    
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                        Before Each Use-Inspection / Maintenance    Step One:  Inspect and maintain log splitter before each use    If the log splitter has been used previously, it must be inspected and maintained BEFORE EACH SUBSEQUENT USE.      WARNING  ALWAYS shut off the engine, disconnect the spark plug, and relieve system pressure before  inspecting, cleaning, adjusting, or repairing the splitter.  Relieve system pressure by moving Split  Control Lever back and forth several times.    IMPORTANT:    If a part need
                    
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                        Before Each Use-Inspection / Maintenance    5.  Hydraulic system Check the hydraulic system carefully:  1. Visually inspect all hoses, tubing, clamps/fittings, pump, and cylinder for cracks, fraying,  kinks, or other damage.  2. Check all components for oily residue, which may indicate a leak.  Do NOT operate the log splitter if there is any indication of damage or oily residue.  Small leaks  in hydraulic lines can cause severe injuries and can also be an indication of catastrophic failure  in t
                    
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                        Before Each Use-Inspection / Maintenance    9.  Tires Make sure tires are fully inflated and in good repair if you will be towing the splitter.  See tire sidewall for recommended tire pressure.  WARNING:  • Do not over-inflate tires.  Serious injury can occur if tire explodes.  • When seating a bead after repair, do not exceed 30 PSI.  Pressures higher than 30 PSI can  cause the tire and wheel to rupture and explode.    10. Shields / guards Replace all guards and shields after servicing the log 
                    
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                        Before Each Use - Fueling    Step Two:  Fueling      WARNING    Gasoline is highly flammable and explosive.  You can be burned or seriously injured when handling  fuel.  Use extreme care when handling gasoline.          The engine must be off and allowed to cool at least two minutes before adding fuel.  1.  Engine off / cool   WARNING: A running engine is hot enough to ignite fuel.  Never add fuel or remove gas  cap if engine is running or still hot.  2.  Outdoor location Fill fuel tank outdoors
                    
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                        Before Each Use – Work Site Selection & Set-Up    Step Three:  Work site selection and log splitter set-up      WARNING  It is important to select an appropriate work site and properly set up the log splitter in order to  minimize the risk of slips and falls, equipment rolling or tipping over, carbon monoxide poisoning,  and accidental fires.      1.  Select location  Select an appropriate location for operating the log splitter.  Requirements:  1. Dry-level surface with good footing.  Stay clea
                    
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                        Before Each Use – Work Site Selection & Set-Up    Lock both the outrigger legs in the “DOWN” position.   4. Lock both    outrigger legs    DOWN                              Lock rear   Lock front   outrigger leg in  outrigger leg in the down the down position   position     Block the wheels to prevent unintended movement of the log splitter.  5. Block wheels    Apply grease into grease zerks located under both keepers.  6. Apply grease      19                                                     
                    
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                        Splitting Operation    WARNING  Before starting this log splitter, review the following instructions and safety information for safe  operation of the log splitter.  Failure to follow these rules may result in serious injury to the operator or bystanders from moving  parts that crush, cut, or entangle from flying objects, burns, fire, falling or tripping, or from carbon  monoxide poisoning.    General safety information:  • Read manual.  Do not allow anyone to operate the log splitter who has no