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                        OPERATOR AND PARTS MANUAL
Grass Catcher
966004101
Please read the operator’s manual 
carefully and make sure you 
understand the instructions before 
using the machine.                                                                                                                                                                                                                                                                                                                                            
                    
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                        CONTENTS SAFETY RULES ............................................... 4 OPERATION ................................................... 12 GENERAL OPERATION ............................. 4 IMPROVED BAGGING TIPS .................... 12 SLOPE OPERATION .................................. 4 CUSTOMER RESPONSIBILITIES ................. 13 CHILDREN ................................................. 5 GENERAL RECOMMENDATIONS .......... 13 SERVICE .................................................... 5 STORA
                    
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                        SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS DANGER ! THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.  FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY  OR DEATH. GENERAL OPERATION •	 Keep machine free of grass, leaves or other debris  •	 Read, understand and follow all instructions in the  buildup which can touch hot exhaust/engine parts  manual and on the machine before starting. and burn. Do not allow the mower 
                    
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                        SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS DO NOT SERVICE •	 Do	not turn on slopes unless necessary, and then,  •	 The	operation	of	any	mower	can	result	in	foreign	 turn slowly and gradually downhill, if possible. objects thrown into the eyes, which can result  •	 Do	not	mow near drop-off, ditches, or in severe eye damage. Always wear safety  embankments. The mower could suddenly turn glasses or eye shields while operating your  over if a wheel is over the edge of a cliff or ditch,
                    
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                        SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS •	 Keep machine free of grass, leaves, or other  debris buildup. Clean oil or fuel spillage. Allow  WARNING! machine to cool before storing. Battery posts, terminals and related  •	 Stop	and	inspect	the	equipment	if	you	strike	an	 accessories contain lead and lead  object. Repair, if necessary, before restarting. compounds, chemicals know to the  •	 Never	make	adjustments	or	repairs	with	the	 State of California to cause cancer  engine run
                    
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                        UNPACKING INSTRUCTIONS CONTAINER CONTENTS •	 Remove 	all	parts	and 	packing 	materials	from	 2 - Soft bag containers 1 - Bag of Hardware carton. 1 - Upper Chute 1 - Lower Chute •	 Check carton contents against list. Be sure all  1 - Cover Assembly 1 - Mounting Hardware parts are there. TOOLS REQUIRED 9 •	 ½"	W rench	(2)		 •	 /16 "	W rench	(2)	 7 •	 /16 "	W rench	(2)	 •	 Ft/Lbs Torque Wrench 5 •	 Drill •	 ¼" and /16" Drill Bits 9 •	 /16" Socket and Ratchet •	 Standard Screwdriver  PARTS IDENTIFIC
                    
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                        ASSEMBLY INSTALL PLATE AND HANGER MOUNTING COVER ASSEMBLY  1 2TO SUPPORT ASSEMBLY For ease of assembly, you may wish assistance from  1. Using hardware provided in kit, attach support  another person for mounting the cover assembly to  mount to unit. mower. 2. Attach hanger bracket to support mount. Do not  fully tighten nuts at this time. 1. Position cover assembly on the ground behind the  mower. 2. Lift and rotate cover to align the frame bracket with  the hanger and slide the cover down unti
                    
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                        ASSEMBLY   CONTAINER INSTALLATION LOWER CHUTE INSTALLATION 4 5 1. Install containers on support frame, overlapping  1. Raise	and	hold	deflector	shield	in	upright	position. containers at center tube.  2. Fit lower chute as shown and hook rear latch to  Note: One container should always overlap the  mower deck.  other container at the center tube. 3. Align the bracket slot on lower chute with the  2. Close cover and lock latch handle over support  deflector	bracket	tab	on	the	mower	deck.	Slide	 tu
                    
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                        ASSEMBLY UPPER CHUTE INSTALLATION 6 1. With ¼" drill bit, add a new hole 4¾" inches from  3. Slide upper chute onto lower chute, lining up  the top of the chute, down along the side seam. notches and channels. 2. Attach bungee latch assembly from kit. 4. Stretch bungee latch up onto acorn nut on upper  chute to secure. New Bungee   Latch Hole Before continuing to Step 7, locate the seal  fastening 	kit	(packed	separately)	and	install	the	 top cover grommet. 10                                    
                    
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                        ASSEMBLY CHUTE / HOOD INSTALLATION LEVELING MOWER DECK 7 8  1. Push upper chute through the gasketed opening in Be sure deck is properly leveled for best mower  the cover assembly. performance. See your mower operator’s manual for  instructions. 2. Rotate chute so the chute opening is downwards  toward the container bags. Rotate upper chute to point  downwards towards bags Hood Inlet 11                                                                                                               
                    
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                        OPERATION IMPROVED BAGGING TIPS Follow the mower operation instructions in the mower  operator’s manual. •	 If	the	grass	catcher	fails	to	pick	up	cut	grass	 or leaves, it is an indication that clogging has  When using the grass catcher on a lawn where grass  occurred in the system or that the grass catcher  and leaf bagging equipment has not been used, thatch  containers are full. and debris that has accumulated for long periods   a. Disengage blades, place motion control levers  of time will be
                    
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                        CUSTOMER RESPONSIBILITIES GENERAL RECOMMENDATIONS STORAGE Always observe safety rules when performing any When grass catcher is to be stored for a period of  maintenance. time, clean it thoroughly, remove all dirt, grass, leaves,  etc. Store in a clean, dry place. •	 Before	each	use	check	for	loose	fasteners. •	 Clean	unit	thoroughly	after	each 	use. BLADE CARE For best results mower blades must be kept sharp.  Replace bent or damaged blades. •	 See	BLADE	CARE	instructions	in	your	mower	 operato
                    
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                        PARTS 2 1 20 5 5 3 4 20 20 18 19 16 14 15 6 8 7 12 13 11 10 17 9 14                                                                                                                                                                                                                                                                                                                                                                                                                                                 
                    
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                        PARTS ITEM  PART NO. QTY.  DESCRIPTION ITEM  PART NO. QTY.  DESCRIPTION 1.. 539 111139 ....1 .... COVER ASSM, COMPLETE 11.. 532 179746 ....1 .... BAGGER, FRAME  INCLUDES ITEMS 2-4 12.. 532 128600 ....1 .... PIN, HINGE 2.. 532 127533 ....1 .... SCREEN, COVER 13.. 532 400226 ....2 .... CONTAINER, SOFT BAG 3.. 532 155042 ....1 .... STRIP, REINFORCEMENT 14.. 539 105408 ....8 .... WASHER #10 FLAT 4.. 532 130895 ....1 .... LATCH HANDLE, COVER 15.. 539 976977 ....4 .... NUT #10-24 HEX NYLOC 5 5.. 539 9
                    
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                        PARTS 1 20 4 3 11 15 10 16 21 24 23 17 13 18 19 2 5 8 12 9 14 22 7 8 9 6 5 16                                                                                                                                                                                                                                                                                                                                                                                                                                       
                    
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                        PARTS ITEM  PART NO. QTY.  DESCRIPTION ITEM  PART NO. QTY.  DESCRIPTION 5 1.. 525 497001 ....1 .... CHUTE, UPPER 13.. 539 990316 ....4 .... RHSNB /16-18 x ¾ 5 2.. 532 405455 ....1 .... CHUTE, LOWER 14.. 539 112899 ..12 .... NUT /16-18 HEX FLG NYLOC 3.. 539 108082 ....1 .... INDICATOR, BAG DUMP 15.. 523 112802 ....2 .... PLATE 5 4.. 522 854702 ....1 .... BRACKET, HANGER 16.. 539 976938 ....2 .... HCS /16-18 x 2¼ 5 5.. 539 108089 ....3 .... NUT #10-24 WELD PLATED 17.. 539 100472 ....2 .... RHSNB /
                    
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                        TORQUE SPECIFICATIONS HEX HEAD CAP SCREWS The	torque	values	shown	should	be	used	as	a	general	guideline	when	specific	torque	values	are	not	given. U.S. Standard Hardware Grade SAE Grade 5 SAE Grade 8 Flangelock Screw   w/Flangelock Nut ft./lbs Nm ft./lbs Nm ft./lbs Nm ft./lbs ¼ 9 12 13 18 5 /16 18 24 28 38 24 33 3 /8 31 42 46 62 40 54 7 /16 50 68 75 108 ½ 75 102 115 156 9 /16 110 150 165 224 5 /8 150 203 225 305 ¾ 250 339 370 502 7 /8 378 513 591 801 1 1 /8 782 1060 1410 1912 **	Grade	5	-	Minimu
                    
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                        P/N 115 137927 IR 02/20/09