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                        OKB-USER Rev A
Outdoor Knight Boiler 
User’s Information Manual
Models:  151 - 286
 WARNING
If the information in this manual is not followed exactly, a fire or 
explosion may result causing property damage, personal injury or 
loss of life.
This appliance MUST NOT be installed in any location where 
gasoline or flammable vapors are likely to be present.
WHAT TO DO IF YOU SMELL GAS
� Do not try to light any appliance.
� Do not touch any electric switch; do not use any phone in your 
 building.
                    
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                        Contents HAZARD DEFINITIONS .................................................... 2 3.  OPERATING INSTRUCTIONS ..................................... 9 PLEASE READ BEFORE PROCEEDING ........................ 3 4.  SMART SYSTEM CONTROL MODULE 1.  PREVENT COMBUSTION AIR CONTAMINATION..... 4 SMART SYSTEM Control Module ................................... 10 2.  MAINTENANCE SCHEDULE ....................................... 5     Access Modes ............................................................ 1
                    
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                               Outdoor Knight Boiler User’s Information Manual Please read before proceeding The Outdoor Knight Boiler Installation Boiler service and maintenance –  NOTICE and Operation Manual along with the  � To avoid electric shock, disconnect electrical supply  Outdoor Knight Boiler Service Manual   before performing maintenance. are for use only by a qualified heating  � To avoid severe burns, allow boiler to cool before  installer/service technician.  Refer only   performing maintenance. to this 
                    
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                               Outdoor Knight Boiler User’s Information Manual 1  Prevent combustion air contamination If the boiler combustion air inlet is located   WARNING Table 1 Corrosive Contaminants and Sources in any area likely to cause contamination,  or if products which would contaminate  Products to avoid: the air cannot be removed, you must have  the combustion air and vent re-piped  Spray cans containing chloro/fluorocarbons and terminated to another location.   Contaminated combustion air will damage P
                    
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                               Outdoor Knight Boiler User’s Information Manual 2  Maintenance schedule Owner maintenance Service technician (see pages 6 - 8 for detailed instructions) (see the Outdoor Knight Boiler Service Manual)  • Check boiler area General:   • Reported problems •   Check pressure/temperature     gauge  • Inspect interior; clean and vacuum if Daily   necessary  • Clean condensate trap and fill with fresh    water  • Check for leaks (water, gas, flue,    condensate)  • Check vent piping  • Verify flu
                    
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                               Outdoor Knight Boiler User’s Information Manual 2  Maintenance schedule  Read the list of potential materials listed in Table 1 on  Maintenance procedures  page 4 of this manual.  If any of these products are in the   room from which the boiler takes its combustion air, they  Boiler must be serviced and maintained  must be removed immediately or the boiler combustion   air (and vent termination) must be relocated to another  The boiler must be inspected and started   WARNING area. annual
                    
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                               Outdoor Knight Boiler User’s Information Manual 2  Maintenance schedule (continued) 3. Fill with fresh water until the water begins to pour out of  Use materials approved by the authority   NOTICE  the drain. having jurisdiction.  In the absence of  other authority, PVC and CPVC pipe  4. Replace the cap.  Press the cap onto the trap until the cap  must comply with ASTM D1785 or D2845.    makes contact with the drain. Cement and primer must comply with  5. Replace the retaining screw. ASME
                    
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                               Outdoor Knight Boiler User’s Information Manual 2  Maintenance schedule Check air vents Have leaks fixed at once by a qualified   WARNING service technician.  Failure to comply could  1. Reference FIG. 3 below. result in severe personal injury, death, or  substantial property damage. 2. Visually inspect vent to make sure that no leaks are  3. Replace the front access door. present.   3. If there is leaking, tighten the pin valve. Operate relief valve 4. If the leak continues, replace the
                    
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                               Outdoor Knight Boiler User’s Information Manual 3  Operating instructions                                                                                                                                                                                       o             C 9                                                                                                                                                                                                                            
                    
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                               Outdoor Knight Boiler User’s Information Manual 4  SMART SYSTEM control module Outdoor Knight boiler control module Use the control panel (FIG. 4) to set temperatures, operating conditions, and monitor boiler operation. Figure 4 Control Panel NAVIGATION DIAL (PRESS OR TURN) The information on the bottom of the display shows the functions of the two SELECT keys (on either corner), and the  NAVIGATION dial (in the center):   MENU = Left SELECT Key            SETPOINTS = NAVIGATION Dial - Pr
                    
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                               Outdoor Knight Boiler User’s Information Manual 4  SMART SYSTEM control module (continued) Night Setback Override Space heating (SH1, SH2, SH3) and tank set points Any Night Setback On trigger currently active or scheduled  Mixing valves are required for the  within the next seven (7) days can be skipped.  To skip a   CAUTION protection of any low temperature loops. trigger, rotate the NAVIGATION dial until the arrow (>) is  next to the trigger you wish to skip.  Press the NAVIGATION  In 
                    
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                               Outdoor Knight Boiler User’s Information Manual 4  SMART SYSTEM control module Figure 5 Status Display Screen B A (CALL FOR (BOILER  HEAT) STATUS) C (OPERATIONAL INFORMATION) F D (RIGHT SELECT KEY) (LEFT SELECT KEY) E (NAVIGATION DIAL) Status Display Screens Section Display Description The unit has not received a call for heat from a remote thermostat nor  STANDBY has it received a call for heat from a DHW thermostat. START The unit has begun a burn cycle and is checking all safety circui
                    
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                               Outdoor Knight Boiler User’s Information Manual 4  SMART SYSTEM control module (continued) Status Display Screens (cont’d) Section Display Description SYSTEM: The temperature read by the system supply sensor (if connected). TANK: The temperature read by the tank sensor (if connected). OUTDOOR: The temperature read by the outdoor sensor. INLET TEMP: The temperature read at the inlet to the heat exchanger. OUTLET TEMP: The temperature read at the outlet of the heat exchanger. The temperatur
                    
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                               Outdoor Knight Boiler User’s Information Manual 4  SMART SYSTEM control module Status Display Screens (cont’d) Section Display Description Press and hold the LEFT SELECT key for 5 seconds to enter the Menu  MENU Screen. EXIT Press the LEFT SELECT key to exit the current screen or setting. Press the LEFT SELECT key to confirm that the boiler needs to  YES D shutdown. (LEFT SELECT  Press the LEFT SELECT key to enter the screen that allows you to  LIMITS key function) adjust the limit settin
                    
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                               Outdoor Knight Boiler User’s Information Manual Notes 15                                                                                                                                                                                                                                                                                                                                                                                                                                                     
                    
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                        Revision Notes:  Revision A (ECO C11234) initial release.   OKB-USER Rev A 10/12