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SETBACK CONTROL 
 
 
 
 
 
 
 
 
 
 
 
 
This manual must be used in 
 
conjunction with the Installation and 
 
Operation Manual for the water heater. 
 
 
 
- Do not store or use gasoline or other 
flammable vapors and liquids in the 
 
vicinity of the water heater or any 
 
other appliance. 
 
 
 
-   What to do if you smell gas: 
 
• Do not try to light any appliance. 
 • Do not touch any electrical switch; 
do not use any phone in your 
 
building. 
 
• Immediately call your gas 
                    
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                          Important Information      CONGRATULATIONS!    You have just purchased one of the finest water heater accessories on the market today!    This Installation and Operation Manual will explain in detail how to install and operate your  new Setback Control.  We strongly recommend you contact a plumbing professional for the  installation of this new control.    We require that you carefully read this manual and the manual supplied with the water heater  when questions arise.  If you have any specif
                    
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                          Important Information           READ CAREFULLY           The following terms are used throughout this manual to bring attention to the    presence of hazards at various risk levels, or to important information concerning      product life.                        DANGER     CAUTION                Indicates an imminently hazardous  Indicates potentially hazardous situation,    situation, which, if not avoided, will result  which, if not avoided, may result in    in death, serious injury or subst
                    
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                          Important Information    Water temperature over 125°F  can cause severe burns     instantly or death from scalds. Children, disabled and elderly  are at highest risk of being  scalded.  Review this instruction manual  before setting temperature  at water heater.  Feel water before bathing or  showering.  Temperature limiting valves  are available.     CAUTION  This water heater, when set at a lower temperature setting, is not capable of producing hot  water of sufficient temperature for saniti
                    
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                            Table of Contents           Page  Installing the Setback Control........................................................ 6  Remote Mounting the Setback Control.......................................... 9  Changing the Batteries................................................................ 21  Overview of Control Display and Buttons.................................... 24  Display Key ................................................................................. 25  Display Features .....
                    
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                          Installing the Setback Control    This section covers the installation of the Setback Control to the Setback Control Junction Box Assembly,  which is mounted to the water heater.  The Setback Control Junction Box Assembly was already factory  installed or installed as part of the Performance Package.    Unplug the Water Heater and Setback Control  Step 1:  Unplug the water heater and Setback Control.  This is shown in Figure 1.                                   Figure 1      Inspection of Setb
                    
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                            Installing the Setback Control         Removal of Setback Control Protective Plate  Step 3:  Remove the Setback Control Protective Plate from the Setback Control by pulling these  components in opposite directions, as shown in Figure 3.  Retain the protective plate if the Setback  Control will be remote mounted.      Setback Control  Setback Control  Protective Plate    Figure 3    Install Batteries  Step 4:  Remove the battery holder from the Setback Control, and install (2) AAA batteries. 
                    
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                          Installing the Setback Control    Installing Setback Control  Step 5:  Using the Setback Control Junction Box Assembly (already installed on water heater), snap the  Setback Control into the backplate connected to the Setback Control Junction Box Assembly, as shown in  Figure 5.          Setback Control    Junction Box Assembly      Backplate  Figure 5  Setback Control already installed          Powering the Water Heater and Setback Control  Step 6:  Plug in the water heater and the transforme
                    
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                            Remote Mounting the Setback Control       In the following section, the instructions detail how to Remote Mount the Setback Control.    Unplug the Water Heater and Setback Control  Step 1:  Unplug the water heater and Setback Control.  This is shown in Figure 7.                                  Figure 7        Remove the Setback Control from the Backplate  Step 2:  Remove the Setback Control from the backplate attached to the Setback Control Junction Box  Assembly.  Some force may be require
                    
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                          Remote Mounting the Setback Control      Prepare the Backplate for Wiring  Step 3:  Loosen the (3) slotted screws on the backplate attached to the Setback Control Junction Box  Assembly.  This is shown in Figure 9.      Slotted head  screws  Slotted head Setback Control  screwdriver Junction Box  Assembly  Backplate (already  installed)  Figure 9   Mount the Protective Plate  Step 4:  Mount the Setback Control Protective Plate in a desired location.  Be sure that the Setback  Control will not 
                    
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                            Remote Mounting the Setback Control         Measure Wire for Remote Mounting  Step 5:  Measure and cut (3) pieces of 18 AWG wire to a sufficient length to reach from the backplate on  the Setback Control Junction Box Assembly to the Setback Control Protective Plate.  This is shown in  Figure 11.                                  18 AWG    Wire      Figure 11  Label the Wires for Remote Mounting  Step 6:  Label the (3) cut wires (A), (B), and (C) respectively.  Label both ends of the wires.  T
                    
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                          Remote Mounting the Setback Control      Prepare the Wires for Installation  Step 7:  Strip approximately ¼” of the wire’s insulation from each end of the three wires.  This is shown in  Figure 13.                                Strip    Approximately ¼”    from Each End of    All (3) Wires    Figure 13  Install Wire (A) – Backplate  Step 8:  Using wire (A), insert one end into the top terminal location on the backplate (located on the  Setback Control Junction Box Assembly).  This is shown in
                    
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                            Remote Mounting the Setback Control         Fasten Wire (A) into its Designated Location – Backplate  Step 9:  Tighten the slotted screw in the top terminal location on the backplate (located on the Setback  Control Junction Box Assembly).  This is shown in Figure 15.  Wire (A)  Setback Control  Junction Box Assembly  Slotted head  screwdriver    Figure 15  Backplate      Install Wire (B) – Backplate  Step 10:  Using wire (B), insert one end into the middle terminal location on the backplate
                    
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                          Remote Mounting the Setback Control      Fasten Wire (B) into its Designated Location – Backplate  Step 11:  Tighten the slotted screw in the middle terminal location on the backplate (located on the Setback  Control Junction Box Assembly).  This is shown in Figure 17.  Wire (A)  Wire (B)  Backplate  Slotted head    screwdriver Figure 17    Install Wire (C) – Backplate  Step 12:  Using wire (C), insert one end into the bottom terminal location on the backplate (located on the  Setback Control 
                    
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                            Remote Mounting the Setback Control         Fasten Wire (C) into its Designated Location – Backplate  Step 13:  Tighten the slotted screw in the bottom terminal location on the backplate (located on the  Setback Control Junction Box Assembly).  This is shown in Figure 19.  Wire (A)  Wire (B)  Wire (C)  Setback Control  Junction Box Assembly  Slotted head  Backplate   screwdriver  Figure 19    Route Wires to Protective Plate  Step 14:  Route all three wires to the Setback Control Protective P
                    
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                          Remote Mounting the Setback Control      Install Wire (A) – Protective Plate  Step 15:  Using wire (A), insert one end into the top terminal location on the Protective Plate.  This is  shown in Figure 20.    Wire (A)        Protective  Figure 20    Plate    Fasten Wire (A) into its Designated Location – Protective Plate  Step 16:  Tighten the slotted screw in the top terminal location on the Protective Plate.  This is shown in  Figure 21.      Wire (A)  Protective  Plate    Slotted head  screw
                    
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                            Remote Mounting the Setback Control         Install Wire (B) – Protective Plate  Step 17:  Using wire (B), insert one end into the middle terminal location on the Protective Plate.  This is  shown in Figure 22.  Wire (A)  Wire (B)  Protective  Plate    Figure 22      Fasten Wire (B) into its Designated Location – Protective Plate  Step 18:  Tighten the slotted screw in the middle terminal location on the Protective Plate.  This is shown in  Figure 23.     Wire (A)                    Wire (B)
                    
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                          Remote Mounting the Setback Control      Install Wire (C) – Protective Plate  Step 19:  Using wire (C), insert one end into the bottom terminal location on the Protective Plate.  This is  shown in Figure 24.  Wire (A)  Wire (B)  Protective  Wire (C)  Plate    Figure 24    Fasten Wire (C) into its Designated Location – Protective Plate  Step 20:  Tighten the slotted screw in the bottom terminal location on the Protective Plate.  This is shown  in Figure 25.  Wire (A)  Wire (B)  Wire (C)  Protec
                    
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                            Remote Mounting the Setback Control         Install Setback Control  Step 21:  Snap the Setback Control into the Protective Plate.  Align the Setback Control to the Protective  Plate, and press until it is fully seated.  This is shown in Figure 26.  Setback  Control  Protective  Plate    Figure 26    Install Cover Plate  Step 22:  Snap the Setback Cover Plate onto the backplate (located on the Setback Control Junction Box  Assembly).  This is shown in Figure 27.  Cover Plate  Setback Control
                    
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                          Remote Mounting the Setback Control      Powering the Water Heater and Setback Control  Step 23:  Plug in the water heater and the transformer to power the Setback Control.  This is shown in  Figure 28.                                      Transformer      Figure 28      -20-