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Owner’s Manual and
Installation Instructions
Air-cooled Recreational
Vehicle Generators
• Model: 004701-0
QUIETPACT 40LP
This manual should remain with the unit.
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The operator (driver) is responsible for proper and IntroductIon safe use of the vehicle and its equipment, and the Thank you for purchasing this model of the safety of all vehicle occupants. We strongly recom- QUIETPACT product line. This model is designed mend that the operator read this manual and thor- and manufactured to supply electrical power for rec- oughly understand all instructions before using this reational vehicles. equipment. We also strongly recommend instructing other occu
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table of contents recreational vehicle generator part I – owner’s Manual part II – Installation Instructions Introduction ........................................Inside Front cover safety rules ..................................................................... 16 Read This Manual Thoroughly ....................................... IFC section 1 – general Information ................................ 18 Contents ........................................................................ IFC 1.1
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safety rules recreational vehicle generator S ave The Se In STruc TIon S – The manufacturer suggests that these rules for safe operation be copied and posted in potential hazard areas of the recreational vehicle. Safety should be stressed to all operators and potential operators of this equipment. • The generator engine releases DEADLY carbon monoxide gas through its exhaust system. This WARNING! dangerous gas, if breathed in sufficient concentra- tions, can cause unconsciousness
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safety rules recreational vehicle generator • When working on this equipment, remain alert at all times. Never work on the equipment when FIre hazards physically or mentally fatigued. • Inspect the generator regularly, and contact the • For fire safety, the generator must be installed nearest Authorized Service Dealer immediately for and maintained properly. Installation always must parts needing repair or replacement. comply with applicable codes, standards, laws • Before performin
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section 1 – general Information recreational vehicle generator 1.1 generator IdentIFIcatIon Please record the following information from the generator DATA DECAL or information decal. 1. Model Number _____________________ 2. Serial Number __________________ 3. kW Rating _________________________ 4. Rated Voltage __________________ Model: 004701-0 1. Generator Air Intake 10. Battery Hookup 2. Engine Start/Stop Switch 11. LP Regulator/Solenoid 3. Fuse 12. Oil Filter 4. Optional Remote Pane
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section 1 – general Information recreational vehicle generator 1.2 generator applIcab IlIty 1.4 g enerator ac These generators have been designed and manufac- connectIon systeM tured for supplying electrical power for recreational This generator set is equipped with dual stator AC vehicles. Do not modify the generator or use it for power windings. These two-stator windings sup- any application other than for what it was designed. ply electrical power to customer electrical loads by If th
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section 1 – general Information recreational vehicle generator • For engines less than 225 cc displacement, Category 1.5.3 engI ne oI l requ IreM ents C=125 hours, B=250 hours, and A=500 hours. Use only high quality detergent oil rated with American • For engines of 225 cc or more, Category C=250 Petroleum Institute (API) Service Classification SF, hours, B=500 hours, and A=1000 hours. SG or SH. The recommended oil weights include the following: 2.1 generator control panel • During summe
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section 2 – operation recreational vehicle generator 2.3.5 engI ne exhaust gas 2.2 optIonal reMote Before starting the generator engine, be sure there is start/stop panel no way for exhaust gases to enter the vehicle interior A remote mounted Start/Stop Panel is available that and endanger people or animals. Close windows, permits starting and stopping the generator engine doors and other openings in the vehicle that, if open, conveniently from inside the vehicle. might permit exhaust
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section 2 – operation recreational vehicle generator NOTE: If electrical loads are applied at reduced operating speeds, such loads imposed on the engine when suf- If starting from the generator control panel, turn ficient power is not available may shorten engine life. OFF loads by setting the generator’s main circuit Never turn ON electrical loads until after the genera- breaker to the OFF (or open) position. If starting tor engine has started and stabilized at no-load. from a remote panel
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section 2 – operation recreational vehicle generator Figure 2.2 – Low Oil Pressure and Figure 2.4 – Solid State Voltage Regulator High Temperature Switches High Temperature Switch Low Oil Pressure Switch The voltage regulator also incorporates a “voltage surge protection circuit.” This circuit prevents trou- blesome surges in the generator AC output voltage. Voltage surge is a common cause of damage to elec- tronic equipment. 2.8.3 FIeld boost 2.9 addItIonal In For MatIon The Controller Ci
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e v o m e R G E N E R A C P o w e r S y o s t e m section 3 – Maintenance recreational vehicle generator 2.9.3 a ttentIon requ Ired aF ter 3.1 ch eckI ng the engI ne oI l sub MersIon level If the recreational vehicle generator has been sub- For oil capacities and requirements, see “Engine merged in water, it MuST NOT be started and oper- Oil Requirements,” Section 1.5.4. Check the engine ated. Following any submersion in water, have an crankcase oil level at least every eight hours of op
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section 3 – Maintenance recreational vehicle generator • Change the engine oil filter after the first 25 hours 3. Remove the foam precleaner from the cover. of operation, and every 100 operating hours there- 4. Wash the foam precleaner in liquid detergent and after. water. To change the oil and/or oil filter, proceed as 5. Wrap the foam precleaner in a clean cloth and follows (see Figure 3.1): gently squeeze it dry. 1. Run the engine until it is thoroughly warmed up 6. Saturate the foam pr
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section 3 – Maintenance recreational vehicle generator Figure 3.3 – Cleaning Air Intake 3.6 clean spark arrestor The engine exhaust muffler has a spark arrestor screen. Inspect and clean the screen every 50 hours of operation or once each year, whichever comes first (Figure 3.5). NOTE: If using the generator on any forest-covered, brush-covered or grass-covered unimproved land, it must equipped with a spark arrestor. The spark arrestor must be maintained in good condition by the owner/op
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section 3 – Maintenance recreational vehicle generator • Disconnect any charging source prior to connecting or disconnecting battery terminals; and • Do not use any jumper cables or booster battery to Do NOT use a forceful spray of water to clean crank and start the generator engine. If any battery the generator. Water will enter the generator has discharged, remove it for recharging. interior and cause problems, and may also con- taminate the generator fuel system. Do not open or m
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section 3 – Maintenance recreational vehicle generator 3. While the engine is still warm from running, drain Figure 3.6 — Adjusting Valve Clearance the oil completely. Refill the crankcase with SAE 10W-30 oil having API classification “For Service SF.” 4. Attach a tag to the engine indicating the viscosity and classification of the oil in the crankcase. 5. Remove the spark plug and pour two or three tablespoons of clean, fresh engine oil into the spark plug threaded openings. Reinstall and
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part II – InstallatIon InstructIons danger ONLY qUALIFIED ELECTRICIANS OR CONTRACTORS
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safety rules recreational vehicle generator D anGer : For fire safety, installation of a generator into a recreational vehicle must comply strictly with article 551, nFPa 70; anSI c1-1975; anD, anSI a119.2-1975/nFPa 501c “Standard for r ecreational vehicles” (Part 3, “Installation of e lectrical Systems”). In addition, installation must comply with the manufacturer’s instructions and recommendations. notIce to Installer general hazards These Installation Instructions have been publish
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safety rules recreational vehicle generator electr Ical hazards FIre hazards • The generator covered by this manual produces • For fire safety, the generator must be installed dangerous electrical voltages and can cause fatal and maintained properly. Installation always must electrical shock. Avoid contact with bare wires, ter- comply with applicable codes, standards, laws minals, connections, etc., while the unit is running. and regulations. Adhere strictly to local, state and
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section 1 – general Information recreational vehicle generator 6. CSA Electrical Bulletin 946, available from the 1.1 purpose and scope Canadian Standards Association, Housing and Constructions Materials Section, 178 Rexdale oF the Manual Boulevard, Rexdale, Ontario, Canada, M9W 1R3. These Installation Instructions have been prepared especially for the purpose of familiarizing installers and owners of the applicable equipment with the 1.4 equ IpMent descr IptIon product's installation
