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Natural Gas Grill
4638220
ASSEMBLY, USE AND
CARE MANUAL
THIS GRILL IS FOR
OUTDOOR USE ONLY
CAUTION: Read and follow all safety
statements, assembly instructions,
and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER: Leave
these instructions with consumer.
CONSUMER: Keep this manual for
future reference.
! WARNING
Failure to follow all manufacturer’s
instructions could result in serious
personal injury and/or property
damage.
!
CAUTION
Some parts may contain sha
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Installation Safety Precautions This grill is designed for natural gas use at 7 inch water column WARNING supply pressure. Verify supply pressure with your local gas company. Not for use with LP gas. FOR YOUR SAFETY Grill installation must conform with local codes, or in their 1. Do not store or use gasoline or other flammable absence with National Fuel Gas Code, NFPA 54 / ANSI vapors and liquids in the vicinity of this or any Z223.1 or CAN/CGA-B149.1 Natural Gas Installation Code. other app
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Table of Contents Warranty Manufacturer warrants to the original consumer- purchaser that this product shall be free from defects in For Your Safety ..................................2 workmanship and materials under normal and reasonable Call Grill Service Center for Help and Parts.............2 use and correct assembly (if assembled by consumer- purchaser), as follows: Warranty Information ..............................2 (1) The aluminum top and bottom castings for the life of Installation Saf
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Parts List - Model 4638220 Key Qty. Description Part # Key Qty. Description Part # A 1 Warming Rack ............... 4152125 W 1 Side Shelf, Left............... 4154456 B 1 Cooking Grate ............... 4152741 X 1 Grill Lid..................... 4581964 C 1 Leg Extender Assembly........ 4154468 Y 1 Logo Plate Assembly.......... 4157147 D 1 Handle ..................... 4154488 Z 1 Grease Clip ................. 5156607 E 1 Drip VapoRISER Bar .......... 4156418 1 12’ Natural Gas Hose.......... 41580
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X D Y A E O P O O U B G V T V R T K W H S J M P N V J T J Z M V Q J P N T L L P I F C 4638220 5
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Remove end of rating label located on your grill’s back panel (see parts list to identify) 1 and apply to your warranty card in box #5. If label cannot be removed, write the numbers on your warranty card. This label contains the model and serial number for your grill. You should also write this information on page 2 of this manual in the “Warranty Information” box. 1ST 2 2ND Qty. 4 1. Unfold legs to position shown, 3RD laying grill ON ITS BACK. IMPORTANT: Place top of front panel UNDER Top edge
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BACK OF GRILL 3 2ND Text to inside Tab Qty. 4 Press Notch 1. Stand grill upside down and attach back panel to legs and brace with four bolts and nuts. 2. Facing back of grill, depress buttons and snap leg extender assembly into right legs and wheel assembly (text facing Qty. 4 inward) into left legs. 1ST IMPORTANT: Align tabs with notches in legs. 1. Place 16 briquets onto briquet grate. Arrange briquets as shown below. 4 2. Position Drip VapoRISER Bar as shown and place above burner, resting on
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Hinge pin only Hinge pin 5 You may have: OR and hitch pin 2ND 3RD 1. Place lid onto grill bottom. Attach with two hinge pins. Qty. 2 2. Insert handle into grill lid. Attach with two wing nuts. 3. Be sure clips are attached 1ST to logo plate posts. Snap logo plate into grill lid. Qty. 2 1. Insert pivot wire of SwingAway into grill lid. Flex leg wires to insert into grill bottom (see inset). 6 2. Place cooking grate into grill bottom. 1ST Leg wire Back of SwingAway pointing upward. Pivot wire 2ND
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1. Install side shelves by sliding shelf tubes over ends of leg tubes. Press firmly so that holes are aligned. Secure with one push-fastener on each leg. 7 Qty. 4 1. Hang grease clip from center of grill bottom. Use an empty soup can (not included) to hang from grease clip. 8 Center of grill bottom Grease clip CAUTION Failure to install can in clip will cause hot grease to drip from bottom of grill with risk of fire or property damage. 4638220 9
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1. Beneath control panel, attach 12’ natural gas hose to valve. 9 2. Tighten the connection with an adjustable wrench. 3. LEAK TEST AS SHOWN ON PAGE 12 BEFORE USING GRILL. 10 4638220
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Connecting Your Grill to the Natural Gas Source 1. Coat pipe nipple with gas resistant dope. Screw socket onto With proper assembly, plug cannot be removed without gas manifold at gas source (A). pushing sleeve back. To disconnect, push sleeve back and pull plug out of sleeve (this automatically shuts off gas). 2. Connect unattached end of natural gas hose to socket. Push Please Note: Hose and assembly are A.G.A. Certified and sleeve back on socket (B) and insert plug until sleeve snaps C.G.A. L
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WARNING WARNING Do not use grill until leak checked. For Safe Use of Your Grill and to Avoid If leak is detected at any time, STOP and call the Fire Serious Injury: Department. Do not let children operate or play near grill. If you cannot stop a gas leak, immediately close LP tank Keep grill area clear and free from materials that burn. Valve and call LP gas supplier or your fire department! Do not block holes in bottom or back of grill. Check burner flames regularly. Use grill o
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Ignitor Lighting Valve Check Important: Make sure gas is OFF at gas source before Do not lean over grill while lighting. 1. Open lid. Turn on gas at gas source. checking valves. Knobs lock in OFF position. To check valves, first push in knobs and release, knobs should spring 2. Turn LEFT knob to IGNITE. 3. Push IGNITOR Button rapidly to light. Be sure burner back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to LOW position then turn back lights and stay
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Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and gas source. 7. If grill is to be stored, coat burner lightly with cooking oil. 2. Remove cooking grate and drip vaporiser bar. Wrap in protective cover to keep insects out. 3. Discard used briquets before removing burner and briquet 8. If not storing grill after cleaning, hold briquet grate and grate. burner together a
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Cooking Chart Food Safety Cooking times and temperatures may vary according to specific Food safety is a very important part of enjoying the outdoor recipes, cooking conditions or barbecue equipment used. Take cooking experience. To keep food safe from harmful bacteria, these factors into consideration to insure best results. If you use follow these four basic steps: the indirect cooking method (lighting only one burner and placing Clean: Wash hands, utensils, and surfaces with hot soapy water f
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Troubleshooting Problem Possible Cause Prevention/Cure Burner will not light Wire and/or electrode Clean wires and/or electrode with rubbing alcohol and clean swab. using ignitor. covered with cooking residue. Electrode and burner are wet. Wipe dry with cloth. Electrode cracked or broken, Replace electrode. “sparks at crack”. Wire is loose or disconnected. Reconnect or replace ignitor wire. Wire is shorting (sparking) Replace ignitor wire. between ignitor and electrode. Bad ignitor. Replace igni
