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Use & Care Guide
®
Liquid Propane Gas Grill
SearsModelNo. 146.16222010
KmartItemNo. 640-01303702-3
• Safety
• Parts
• Useand Care
• Assembly
Grill InformationCenter
ThisGrillis forOutdoorUseOnly
Missing Parts? Assembly Questions?
Operation Problems? Before returning
grill to store, call 1-888-287-0735
• Read and follow all Safety, Assembly,
and Use & Care Instructions in this Guide
before assembling and cooking
Tools needed for assembly:
with this grill.
Adjustable wrench (not provided)
• Failur
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CALIFORNIA PROPOSITION 65 If yousmellgas: 1. Combustion by-products produced when using this product contain chemicals known to the State of 1. Shut off gasto theappliance. California to cause cancer, birth defects, and other reproductive harm. 2. Extinguishanyopenflame. 2. This productcontainschemicals,includinglead 3. Open lid. and lead compounds,known to the State of 4. Ifodor continues,keepawayfrom the California to cause cancer, birth defects or other applianceand immediatelycallyour gas re
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2 For Your Safety... Kenmore FullWarranty on the Grill Grill Service Center... 2 Ifthis grill fails due to a defect in material or workmanship Product Record Information ... 2 within one year from the date of purchase, call 1-800-4-MY 2 Safety Symbols... HOME@to arrange for free repair (or replacement if repair proves impossible). 2 Installation Safety Precautions ... 3 Kenmore Grill Warranty... Use and Care... .4-10 Limited Warranty on Burners Parts List... ...11 For five years from the date of
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LP Cylinder • The LP cylinder used with your grill must meet the following requirements: • Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 Ib. (9 kg.) Capacity maximum. • NEVER store a spare LP cylinder under or near the • LP cylinders must be constructed and marked in accordance appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders
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LP Tank Exchange Connecting RegulatorTo The LP Tank • Many retailers that sell grills offer you the option of replacing 1. LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2. Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your tank only for 3. Turn LP tank OFF by turning OPD hand wheel clockwise to a an OPD safe
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Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP tank. &Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding by calling Sears for replacement parts at 1-800-4-MY-HOME@. Holdcouplingnutandregulator 4.Brushsoapy solution onto areas where bubbles are shown in asshownfor properconnec
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Safety Tips • Before opening LP cylinder valve, check the coupling nut for tightness. • When grill is not in use, turn off all control knobs and LP cylinder ForSafeUseof YourGrillandto AvoidSerious valve. Injury: • Never move grill while in operation or still hot. • Do notletchildrenoperateor playneargrill. • Use long-handled barbecue utensils and oven mitts to avoid burns and splatters. • Keep grill area clear and free from materials that burn. • Maximum load for sideburner and side shelf is 10
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Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smatler flame in LOW position than seen on HIGH. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ign
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Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder 2. Remove cooking grates and flame tamers. SPIDER ALERT! 3. Remove screws and carryover tubes from rear of burners. 4. Remove screw and washers to disengage burner from IMPORTANT: Always ensure that the venturi burner tubes b.racketon firebox. are clean. A venturi burner tube has a narrow area in 5.
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Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on the grill Food safety is a very important part of enjoying the outdoor by indirect heat. Place food over unlit burner(s); the heat from lit cooking experience. To keep food safe from harmful bacteria, burners circulates gently throughout the grill, cooking meat or follow these four basic steps: poultry without the touch of a direct flame. This method greatly Clean: Wash hands, utensils, and surfaces with hot
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Key Qty Description ........... Key Qty Description ........... 41 4 SILICONE RUBBER BUMPER 1 2 ROTATE ROD,F/SIDEBURNER LID 2 1 SIDEBURNER LID 42 1 MAIN LID 3 1 SIDEBURNER GRID 43 1 RIGHT SIDE END-CAP 44 1 TEMPERATURE GAUGE 4 1 IGNITOR WlRE,SIDEBURNER 5 1 SIDEBURNER 45 1 BEZEL,F/TEMPERATURE GAUGE 6 1 SIDEBURNER BASE 46 1 LOGO PLATE 7 1 RIGHT SIDE SHELF 47 2 COOKING GRATE 48 1 WARMING RACK 8 1 FASCIA, F/RIGHT SIDE SHELF 9 1 ELECTRONIC IGNITION MODULE 49 4 HEAT DIFFUSER 10 2 BRACKET,F/CONTROL PANE
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\ \ \ \ \ \ jf i J _2"640-01303702.3.58
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Before Assembly Open shipping box by slicing down its edges with a box cutter. Remove all packed grill parts and packing materials from the styrofoam support pieces. Obtain the aid of an assistant to remove the grill head from the support pieces. Place the grill head on its side; do not place it on its bottom or the grease tray could become bent. Remove the rest of the grill parts from the styrofoam support pieces, then place the grill head onto the support pieces as shown in the picture to the
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BottomShelfto Legs Placebottom shelfend with cut out holefor LP cylinderbetweenlegs with axle holes.Attach to right and left leg assemblieswith (6)M4xl0 screws.Do notfully tighten at this time. Cart will not be level. This will be /1 corrected when the feet and wheels are installed. [] The screwsusedinthisstep: 6pcsof M4xlOscrews _i_i _ _i_ _i Right Leg Assembly Left LegAssembly f Front Rear f Axle hole BottomShelf 14. 640-01303702-3-58
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Wheels and Leg Extendersto Cart [] Turn assemblyupsidedown.Align the bottomshelfside holeswith legholes. [] Attach sidesof bottom shelfto four legs with (4) M6x13 screws,M6 lock washers and M6flat washers. Fullytightenall shelf screws,top and bottom. [] Removehitchpin, nut andwasherfrom axle. Insert axle rod through a wheel, through both right leg axle holes, and through other wheel. [] Attach with (1)Axle washer, nut andhitch pin. Assemblewheels with "cone"side against legs. [] Hammerlegextende
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FrontPanel [] Stand cart upright. [] Attach back braceto top of cartwith (4) M4xlOscrews.(A) Do notfully tighten at this time. [] Attach one front panel to lower half of cart with (4) M4xl0 screws, and to bottom shelf with (1) M4xl0 screw.(B) IMPORTANT: Holes on top and bottom edges of front panels must be towards the left side of grill. [] Attach other front panel to upperhalf of cart with (4) M4xl0 screws. (C) Connect upper and lower panel through center hole with (1) M4xl0 screw. [] Attach ta
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[] Stand cart upright. [] This step requirestwo peopleto lift and positiongrill head onto cart. H Grill Head to Cart [] Carefully lower the grill head onto the cart, Make sure the regulator hose and igniter wire are hanging outsidethe cart. Open lid and attach head to cart with (4) MGx13screws and compression washers. The screwsusedinthisstep: 1. 4pcsofM6x13screws 2. 4pcsofM6compression washers: 640-01303702-3-588,17
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Left Side Shelf [] Slide 4 hooks onto push bar. Attach push bar to left side shelf with the (2) M5xl0 screws, M5 lock washers and M5 flat washers pre-assembledto the ends of the push bar. (A) [] Attach fascia to leftside shelf with (2) M5xl0 screws, M5 lock washers and M5 flat washers. (B) [] Hangleft side shelf onto the bracketson left side of firebox. [] Attach fascia and left side shelf to firebox as follows: - From outside to inside with (2) M6x13 screws, M6 lock washers and M6 flat washers.
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RightSide Shelf [] Removesideburner gratefrom sideburner beforeassemblingand attachingthe rightside shelf. [] Attach fascia to right side shelfwith (2) M5xl0 screws, M5 lock washers and M5 flat washers. [] Hang right side shelf onto the brackets on right side of firebox. [] Attach fascia and right side shelf to firebox as follows: - From outside to inside with (2) M6x13 screws, M6 lock washers and M6 flat washers. - From inside to outside with (2) M6x13 screws and M6 compression. - To control pa
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Sideburner [] Loosenside burnerin side shelf. To loosen,unscrewand removetwo front screwsandwashers holding sideburnerin place. Note: Do not loosenelectrodescrew. [] Removeknob and bezelfrom sideburnercontrolvalve. To remove,pull knob straightout from valve stem. Unscrewbezel fromvalve face andset the twoscrews aside. [] Insert valve stem through hole in fascia. Attach bezel to fascia and valve face with previously removed 2 screws. [] Place sideburner tube over the valve, making sure that valve
