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Operation and
Maintenance Manual
AERI AERI AERI AERIAL AL AL AL WORK PL WORK PL WORK PL WORK PLATF ATF ATF ATFO O O ORM RM RM RMS S S S
XLB-4232 DC
Hydraulic Boom Lift
B33-01-0088
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BOOM PERSONNEL LIFT This equipment is designed and manufactured in compliance with the duties, responsibilities, and standards set forth for manufacturers in the ANSI 92.2 standard in effect at the time of manufacture. This equipment will meet or exceed applicable OSHA codes and ANSI A92.2 standards when used in accordance with sections 7, 8, 9, 10 & 11 of ANSI A92.2 and all other manufacturer’s recommendations. It is the responsibility of the u
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Table of Contents 1 1 1 1 Safety...............................................................................................................1-1 1-1 Introduction........................................................................................1-1 1-2 Before Operation............................................................................... 1-3 1-3 During Operation............................................................................... 1-4 1-4 Maintenance Safety ......
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List of Illustrations Figure 3-1. Battery ON/OFF Switch.......................................................................... 3-1 Figure 3-2. Lower Control Panel ............................................................................... 3-2 Figure 3-3. Upper Control Panel ............................................................................... 3-4 Figure 3-4. Emergency Lowering Valve.................................................................... 3-8 Figure 3-5.
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List of Tables Table 1-1. Minimum Safe Approach Distances ....................................................... 1-4 Table 2-1. Specifications.......................................................................................... 2-2 Table 4-1. Daily/Weekly Service Checks ................................................................ 4-1 Table 4-2. Monthly Service Checks......................................................................... 4-2 Table 4-3. Troubleshooting
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iv
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1 1 1 1 Safety 1-1 INTRODUCTION Familiarity and proper training are required for the safe operation of mechanical equipment. Equipment operated improperly or by untrained personnel can be dangerous. Read the operating instructions in this manual and become familiar with the location and proper use of all controls. Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate the machine. The use of intelligence and common
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XLB-4232 DC Safety Notes This manual contains DANGERS, WARNINGS, CAUTIONS, and NOTES that must be followed to prevent the possibility of improper service, damage to the equipment, or personal injury. DANGER Dangers warn of equipment operation near electrical power lines that could lead to personal injury or death. WARNING Warnings describe conditions or practices that could lead to personal injury or death. CAUTION Cautions provide information important to prevent err
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1 — SAFETY 1-2 BEFORE OPERATION Ensure the following general safety precautions are followed before operating the XLB-4232 DC Boom Lift. • ALWAYS survey the usage area for potential hazards such as untamped earth fills, unlevel surfaces, overhead obstructions, and electrically charged conductors or wires. Be aware of any potential hazards and always consider what could happen. Watch for moving vehicles in the operating area. • ALWAYS read, understand, and follow the procedures in this
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XLB-4232 DC 1-3 DURING OPERATION Ensure the following general safety precautions are followed during the operation of the XLB-4232 DC Boom Lift. DANGER This machine is not insulated for use near electrical power lines and DOES NOT provide protection from contact with or close proximity to any electrically charged conductor. Operator must maintain safe clearances at all times (10 feet minimum) and always allow for platform movement such as wind induced sway. Always contact the power c
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1 — SAFETY • NEVER allow electrode contact with any part of the basket if welding is being performed from the platform. • NEVER use without the outriggers fully extended, locked, and firmly based. When on soft surfaces, ALWAYS use outrigger base plates. • NEVER override or by-pass manufacturer's safety devices. • NEVER attach a safety harness to an adjacent structure, pole, or equipment while working from the boom platform. • NEVER release outrigger locks or move unit with a person or
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XLB-4232 DC 1-4 MAINTENANCE SAFETY Ensure the following safety precautions are observed whenever maintenance is performed on the XLB-4232 DC Boom Lift. General Maintenance • ALWAYS perform maintenance procedures according to manufacturer's requirements. NEVER short change maintenance procedures. • ALWAYS check hydraulic system. Make sure all lines, connectors, and fittings are tight and in good condition. • ALWAYS turn the MASTER POWER switch OFF before connecting or disconnecting w
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1 — SAFETY Battery Maintenance Ensure the following general safety precautions are followed whenever performing battery maintenance on the XLB-4232 DC Boom Lift. • ALWAYS check battery acid level daily. Check battery test indicator for proper state of charge on maintenance free batteries before using lift. • ALWAYS wear safety glasses when working near battery. • ALWAYS avoid contact with battery acid. Battery acid causes serious burns. Avoid contact with skin or eyes. If accidental con
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XLB-4232 DC 1-8
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2 2 2 2 Introduction 2-1 GENERAL DESCRIPTION The XLB-4232 DC Boom Lift is designed and manufactured for positioning personnel with their tools and equipment at overhead work locations. The rated work basket load capacity is 300 lbs. for the XLB-4232. Basket elevation is by two hydraulic cylinders acting on the boom sections. A hydraulic powered motor and worm gear rotates the boom 360° around a vertical axis. The hydraulic power unit includes a reservoir, pump, and control valves.
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XLB-4232 DC 2-2 SPECIFICATIONS Boom Lift Work Platform Model Number XLB-4232 DC Serial Number ________________ Manufactured by: Bil-Jax, Inc. 125 Taylor Parkway Archbold, Ohio 43502 419.445.9675 Table 2-1. Specifications Feature XLB-4232 DC Model Rated Platform Load 300 lbs (136.1 kg) total (1 man plus tools) Maximum Work Height 42 ft (12.80 m) Extended Basket Height 35 ft-5 in. (10.80 m) Elevation Rate, 8 in./sec (203 mm/sec) Maximum [40 ft/min (12.2 m/min
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3 3 3 3 Operation 3-1 OPERATOR CONTROLS The XLB-4232 DC Boom Lift is equipped with multiple operator controls. Electrical boom lift and rotation control panels are located at ground level and in the basket. Manual boom rotation and lowering controls are at the ground level. Battery ON/OFF Switch A battery ON/OFF switch (Figure 3-1) is mounted on the front end of the hydraulic power compartment. Turn the switch to the ON position to turn battery power on to the boom lift electric
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XLB-4232 DC Lower Control Panel The lower control panel (Figure 3-2) is located on the side of the hydraulic power compartment. The following controls and indicators are on the lower control panel. Figure 3-2. Lower Control Panel (DC Model) EMERGENCY STOP Pushbutton When pressed, the EMERGENCY STOP pushbutton disconnects electrical power to the upper and lower control panels. The EMERGENCY STOP pushbutton should only be pressed to immediately stop all boom motion. To resume cont
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3 — OPERATION BOOM IN/OUT Selector Switch Holding the BOOM IN/OUT selector switch in the OUT position extends the boom out. Holding the selector switch in the IN position retracts the boom. The in or out boom motion continues until the selector switch is released, or the boom reaches a hard stop or a safe travel limit. BOOM FAST/SLOW Selector Switch The BOOM FAST/SLOW selector switch controls the speed of the selected boom motion. Generally, the switch is set on FAST to position t
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XLB-4232 DC Upper Control Panel The upper control panel (Figure 3-3) is mounted in the work basket. The following controls and indicators are available on the upper control panel. BATTERY CHARGE INDICATOR Figure 3-3. Upper Control Panel (DC Model) BUCKET TILT COMPENSATOR Switch (DC Model Only) A BUCKET TILT COMPENSATOR switch allows for slight adjustment to the level of the work basket. Adjustment is limited to 3 degrees in either direction. Battery Charge Indicator (DC model only)
