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Users Manual
TOP SIDE™ COOKER
SERIES 2005
READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE.
RECORD THE MODEL AND SERIAL SERIAL NO. ______________________________
™
NUMBERS OF THIS TOP SIDE COOKER
MODEL NO. _____________________________
IN THE SPACES PROVIDED.
KEEP THESE NUMBERS FOR FUTURE REFERENCE.
IMPORTANT: Keep a copy of your bill of sale. The date on the bill establishes the warranty period should
service be required. If service is performed, it is in your interest to obtain and keep all rec
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NOTICE: This operating, installation, and service manual should be given to the user. The operator of the Top- ™ Side Cooker should be familiar with its functions and operation. This manual must be kept in a prominent, easily ™ reachable location near the Top-Side Cooker . NOTICE: Keating of Chicago, Inc. (manufacturer) reserves the right to change specifications at any time. WARNING DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIA
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SAFETY I INTRODUCTION PRECAUTIONS GENERAL ™ Keating Top-Side Cookers are designed to give THIS SYMBOL WARNS YOU THAT SERIOUS maximum production efficiency, delivering high quality BURNS OR OTHER INJURIES MAY RESULT IF food products. The following design features are SAFETY INSTRUCTIONS ARE NOT FOLLOWED. ™ incorporated into Keating Top-Side Cookers. ™ DO NOT SUBMERGE THE TOP-SIDE COOKING HEAD IN WATER. STANDARD CLEANING CHEMICALS OR UTENSILS USED FEATURES FOR CLEANING GRIDDLES WILL DAMAGE OR
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ELECTRICAL COOKING CONNECTION 1. Turn ON/OFF switch to “ON” position. ™ Each Keating Top-Side Cooking head is equipped 2. Press and hold the “Push to Set” button on the with a 9' (2.74m) neoprene covered, 12 gauge 4mm(2), thermostat and adjust the knob to the desired three wire with ground electrical cord. Each cooking temperature. The new temperature will be entered head is rated 4000W, 18 amps, single phase at 220 after 3 seconds. Red “ELEMENT ON” light will Volts and is designed to be connect
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Programming 2. Remove the cooking sheet from the cooking head. Clean the cooking head and the griddle surfaces. To program the timers, the unit must be in the idle mode. Press and hold the set button for approximately 3. Wash the cooking sheet with a mild detergent in two seconds. The display will show “SEt”. Press T1, T2 warm water and dry thoroughly. or T3 for the cook time to be programmed. The display 4. If needed, after the cleaning is complete, reverse will show the current setting for th
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IV MAINTENANCE Do not hack, chop or hit the surface. You will dent the steel plate under the trivalent chrome. It is even possible to hack two nicks close together and actually WARRANTY REPAIRS ® tear the MIRACLEAN surface as the chromium will not Keating’s warranty begins with the date of installation. stretch. Below is a sketch showing a side view of a ™ In the event your Keating Top-Side Cooker needs cooking head and how the surface can be damaged. repair under warranty other than routine mai
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INSTALLING A LEVELING OF COOKING SEET COOKING HEAD(S) ™ 1. Raise Top-Side Cooking head completely. The cooking head(s) were leveled at the factory. 2. Lay the 20'' x 24'' (508mm x 610mm) cooking sheet NOTE: For best results, level griddle before on the griddle plate with 20'' (508mm) dimension checking. Adjust legs or stand casters to level griddle. front to back. ™ REMOVAL OF 3. Lower the Top-Side Cooker head onto the cooking COOKING HEAD sheet, ensuring that the sheet is centered under the
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V SERVICE DIAGNOSIS ™ A properly adjusted Keating Top-Side Cooker, with no 1 1 2 2 load, will cycle “ON” approximately every 5 / to 6 / minutes. Each cycle will last 40 seconds, ensuring that the temperature setting is held within a narrow range. A. Trouble-Shooting The following diagnosis is only to be used as a guide to qualified service personnel. Keating recommends that you use a qualified service company. Disconnect power before servicing. PROBLEM PROBABLE CAUSE SOLUTION ™ ™ POWERON light
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TROUBLESHOOTING THE THERMOSTAT Temperature reading is incorrect, • Sensor or controller may be bad. Place a jumper wire across the showing a sensor error, or Sensor connections may be bad. thermocouple input terminals. The LOAD LED is switching at the display should indicate ambient wrong temperature. temperature. If it does, the controller is ok. If not, replace controller. Decrease set point below ambient temperature, LOAD LED should be off for heating controllers. If it is, the controller is
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VI EXPLODED VIEW & PARTS LIST ORDERING PARTS Parts may be ordered by part number by calling 1-800-KEATING or your local service company. You may also order online at Keating’s part store, www.keatingofchicago.com. ™ Refer to the Keating Top-Side Cooker Limited Warranty for complete service and ordering information. The model/serial plate for each cooking head is located on the the control panel assembly. The serial and model numbers are necessary when ordering. WARNING AND OPERATING PLATES ™ All
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™ TOP-SIDE COOKING HEAD – MANUAL & AUTO-LIFT Figure 6-1 PART ITEM DESCRIPTION QTY. NUMBER 1 THERMOSTAT TEMPERATURE PROBE KIT 1 016671 2 COOKING HEAD (COMPLETE) 1 1-800-KEATING 3 STOP CLEVIS PIN, S/S 1 015164 4 SWIVEL BRACKET WIRE SLEEVE (INCL. IN ITEM 5) 1 --- 5 SWIVEL BRACKET 1 028181 6 SWIVEL BRACKET SUPPORT CLEVIS PIN, S/S 1 015164 7 COOKING SHEET MOUNTING CLIP 2 017316 9 COVER (FOR TSC WITH MICRO LEVELER) 1 1-800-KEATING 10 COOKING SHEET (SINGLE SHEET) 012118 COOKING SHEET (PACKAGE OF 12) 01
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™ AUTO-LIFT TOP-SIDE COOKER Figure 6-2 PART ITEM DESCRIPTION QTY. NUMBER 1 TOP-SIDE COOKER WELD. AUTO NEW ARM 1 052115 2 AUTO TOP SIDE A0-2 ACTUATOR MTG. 1 053991 3 ACTUATOR AUTO TOPSIDE COOKER 24V 1 060463 4 TOP-SIDE CONDUIT SUPPORT 1 052287 5 TOP-SIDE COOKER LIFT ARM ROD 2 052117 6 TOP-SIDE COOKER HEAD W/ CONDUIT AND CONTROL PANEL 1 --- 3 1 7 /8" - 2 /2" CLEVIS PIN 1 015164 5 3 8 COTTER PIN /16" - /8" : 0.72 WIRE 2 015165 9 TOP-SIDE COOKER LIFT ARM ROD 1 052591 10
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INSTRUCTIONS FOR MICROSWITCH ADJUSTMENT AUTO-LIFT TOP-SIDE™ ACTUATOR Figure 6-3 1. Remove the limit switch black plastic cover on the and the stroke should stop retracting before it reaches its actuator. mechanical stop. This movement is controlled by the bottom micro switch. 2. Turn on the power on unit and push the T1, T2 or T3 button on the timer. The actuator will extend the stroke and 6. If the motor fails to stop, manually depress the bottom lower head. The motor must stop and the stroke
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™ TOP-SIDE COOKER CONTROL PANEL Figure 6-4 PART ITEM DESCRIPTION QTY. NUMBER 1 THERMOSTAT 1 056840 THERMOSTAT REPLACEMENT KIT FOR PRE 2005 MODELS 1 057138 2 HI-LIMIT CONTROL 1 010311 3 HI-LIMIT MOUNTING BRACKET 1 016654 4 CONTACTOR, 50A, 3 POLE 1 011184 5 ROCKER SWITCH, LIGHTED, ON/OFF 1 016689 6 INSTRUCTION PLATE ON/OFF SWITCH PLATE 1 016672 7 INDICATING LIGHT, ELEMENT ON, RED 250V 1 036933 INDICATING LIGHT, ROUND RED 220V (Effective 8/31/10) 1 002495 8 INSTRUCTION PLATE ELEMENT ON LIGHT PLATE
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™ TOP-SIDE COOKER POWER SUPPLY BOX FOR AUTO-LIFT ACTUATORS WITH DIGITAL TIMER - 120VAC SUPPLY Figure 6-5 PART ITEM DESCRIPTION QTY. NUMBER 1 TRANSFORMER STEPDOWN 24VAC 75VA 1 056037 2 RELAY DPDT 24VAC 1 030844 3 RECTIFIER 24VDC 1 018321 4 CIRCUIT BREAKER 3A 1 POLE 250V 1 053338 5 CORD POWER 6’ 1 033559 1 4 2 3 5 WIRING DIAGRAM 13
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™ TOP-SIDE COOKER POWER SUPPLY BOX FOR AUTO-LIFT ACTUATORS WITH DIGITAL TIMER - 240VAC SUPPLY Figure 6-6 PART ITEM DESCRIPTION QTY. NUMBER 1 TRANSFORMER STEPDOWN 24VAC 75VA 1 056037 2 RELAY DPDT 24VAC 1 030844 3 RECTIFIER 24VDC 1 018321 4 CIRCUIT BREAKER 3A 1 POLE 250V 1 053338 5 CORD POWER 9’ 220V 1 020833 1 4 2 3 5 WIRING DIAGRAM 14
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VII WIRING DIAGRAM ™ TOP-SIDE COOKER MANUAL LIFT WIRING DIAGRAM Figure 6-7 LIGHTED ROCKER LIGHTED ROCKER ON/OFF SWITCH ON/OFF SWITCH OR GREEN LIGHT GREEN LIGHT ON TOP ON BOTTOM NOTE: ANGLED TERMINALS OF SWITCH ARE ALWAYS TOWARD CONTROL PANEL BOTTOM. 15
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™ TOP-SIDE COOKER AUTO-LIFT WIRING DIAGRAM FOR GAS GRIDDLE Figure 6-8 16 COMPONENT CODES: WIRE COLOR CODES: NOTES: BR - BRIDGE RECTIFIER OF - “ON/OFF” SWITCH, LIGHTED (GREEN) BL - BLACK RD - RED 1. = 12 AWG WIRE. CB - CIRCUIT BEAKER R - RELAY GR - GREEN WH - WHITE 2. ALL OTHER WIRES ARE 18 AWG. CR - CONTACTOR 220/240VAC TB - TERMINAL BLOCK GY - GRAY BR - BROWN EO - “ELEMENT ON” LIGHT (RED) TH - THERMOSTAT OR - ORANGE BU - BLUE GRD - GROUNDING LUG TR - TRANSFORMER HL - HIGH LIMIT
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™ TOP-SIDE COOKER AUTO-LIFT WIRING DIAGRAM FOR ELECTRIC GRIDDLE 208 - 240VOLT Figure 6-9 17
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™ TOP-SIDE COOKER AUTO-LIFT WIRING DIAGRAM FOR ELECTRIC GRIDDLE 480VOLT Figure 6-10 18
