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SERVICE MANUAL
TM
TOP-SIDE
COOKER
manufactured years
1998 - 2004
Keating Of Chicago, Inc.
1-800-KEATING
www.keatingofchicago.com
KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL
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TABLE OF CONTENTS SECTION I INTRODUCTION SECTION IV MAINTENANCE Warranty Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . .3 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Preventive Maintenance . . . . . . . . . . . . . . . . . . . .3-4 Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . .1 Installing a Cooking Sheet . . . . . . . . . . . . . . . . . . . .4 Standard Accessories . . . . . . . . . . . . . . . . . . . . . . .1 Handling Cooki
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NOTICE: This operating, installation, and service manual should be given to the user. The operator of the griddle should be familiar with the functions and operation of the griddle. This manual must be kept in a prominent, easily reachable location near the griddle. Notice: Keating of Chicago, Inc. (manufacturer) reserves the right to change specifications at any time. WARNING FOR YOUR SAFETY IMPROPER INSTALLATION, ADJUSTMENT, DO NOT STORE OR ALTERATION, SERVICE OR MAINTENANCE USE GASOLINE OR CA
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SAFETY I INTRODUCTION PRECAUTIONS WARNING GENERAL THIS SYMBOL WARNS YOU THAT SERIOUS TM Keating Top-Side Cookers are designed to give BURNS OR OTHER INJURIES MAY RESULT IF maximum production efficiency, delivering high quality SAFETY INSTRUCTIONS ARE NOT FOLLOWED. food products. The following design features are TM TM incorporated into Keating Top-Side Cookers. DO NOT SUBMERGE THE TOP-SIDE COOKING HEAD IN WATER. STANDARD CLEANING CHEMICALS OR UTENSILS USED FEATURES FOR CLEANING GRIDDLES WILL
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ELECTRICAL CONNECTION TM Each Keating Top-Side Cooking head is equipped with a 9' (2.74m) neoprene covered, 12 gauge 4mm(2), three wire with ground electrical cord. No plug is provided. Each cooking head is rated 4000W, 18 amps, single phase at 220 Volts (4.37kW, 19 amps, single 2005-current model phase at 230 Volts) and is designed to be connected to NOTE: The green “Power On” light will be illuminated its own 208-240V single phase electrical supply. For TM as long as there is power to the Top-
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NEVER USE ICE TO COOL THE MIRACLEAN® WARNING SURFACE AS IT MAY WARP THE MIRACLEAN® SURFACE. THE COOKING HEAD WILL BE HOT. USE PROPER CARE WHEN CLEANING THE COOKING SHEETS. USE ONLY KEATING SUPPLIED CLEANING TOOLS AND KLENZER. End of day cleaning: USE ONLY A KEATING STEEL SPATULA. Before the griddle is turned off for the day, the cooking sheets should be cleaned as described below. Wear heat resistant gloves for maximum safety during the CAUTION entire cleaning procedure. Do not hack, chop
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PREVENTIVE MAINTENANCE CHART Cooking sheets should never: Be folded or creased. TIME OPERATOR/OWNER SECTION FRAME Be touched with sharp objects. Clean all cooking sheets. III Come in contact with griddle scrapers or abrasive pads. Daily Clean all MIRACLEAN®. Be placed under other equipment or objects. cooking surfaces. Cooking sheets should always: III Clean all surfaces of Be wiped with a damp soft cotton cloth after each run Weekly TM Top-Side Cooker. to remove any product re
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5. Do not turn the support pin in either direction. V SERVICE DIAGNOSIS 6. To reattach the cooking head to the ram lift arm, raise cooking head completely and replace TM A properly adjusted Keating Top-Side Cooker, with no cooking head support pin. Insert a new stainless 1 1 2 2 load, will cycle “ON” approximately every 5 / to 6 / steel cotter pin to secure support pin, holding minutes. Each cycle will last 40 seconds, ensuring that support pin to keep it from spinning. the temperature setting i
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THERMOSTAT REPLACEMENT KIT (PART #057138) MOUNTING AND WIRING INSTRUCTIONS New Thermostat Mounting and Wiring Instructions 1. After removing the old thermostat, drill four larger holes for mounting new housing (See Figure A). After drilling holes, remove any metal filings from inside the unit. 2. Feed the female ends of the four new wires from the inside to the outside of the unit through the old thermostat’s mounting hole. 3. Connect the male ends of the four new wires to the female ends of the
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Part # 056840 Figure C: Wiring Diagram 7
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VI EXPLODED VIEW & PARTS LIST ORDERING PARTS Parts may be ordered by part number by calling 1-800-KEATING or your local service company. You may also order online at Keating’s part store, www.keatingofchicago.com Refer to the Keating Top-Side™ Cooker Limited Warranty for complete service and ordering information. The model/serial plate for each cooking head is located on the the control panel assembly. The serial and model numbers are necessary when ordering. WARNING AND OPERATING PLATES TM All
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TM TOP-SIDE COOKING HEAD FOR MANUFACTURED YEARS 4/99 - 2004 Figure 6-1 PART ITEM DESCRIPTION QTY. NUMBER 1 THERMOSTAT TEMPERATURE PROBE KIT 1 016659 2 COOKING HEAD (COMPLETE) 1 1-800-KEATING 3 STOP CLEVIS PIN, S/S 1 015164 4 SWIVEL BRACKET WIRE SLEEVE (INCL. IN ITEM 5) 1 --- 5 SWIVEL BRACKET 1 028181 6 SWIVEL BRACKET SUPPORT CLEVIS PIN, S/S 1 015164 7 COOKING SHEET MOUNTING CLIP 2 017316 9 COVER 1 1-800-KEATING 10 COOKING SHEET (SINGLE SHEET) 012118 COOKING SHEET (PACKAGE OF 12) 012119 11 MIRACL
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TM TOP-SIDE COOKER CONTROL PANEL PART ITEM DESCRIPTION QTY. NUMBER 1 THERMOSTAT 1 057138 2 THERMOSTAT KNOB 1 no longer available 3 THERMOSTAT DIAL PLATE 1 no longer available 4 HI-LIMIT CONTROL 1 010311 5 HI-LIMIT MOUNTING BRACKET 1 016654 6 CONTACTOR, 50A, 3-POLE 1 011184 7 ROCKER SWITCH, LIGHTED, ON/OFF 1 016689 8 INSTRUCTION PLATE ON/OFF SWITCH PLATE 1 016672 9 INDICATING LIGHT, ELEMENT ON, RED 250V 1 036933 10 INSTRUCTION PLATE ELEMENT ON LIGHT PLATE 1 016673 11 TERMINAL BLOCK 3 POLE 1 00256
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VII WIRING DIAGRAM TM TOP-SIDE COOKER WIRING DIAGRAMS 11
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SERVICE INFORMATION If you have a service related question call 1-800-KEATING. Please state the nature of the call; it will ensure speaking with the appropriate person. Have your serial and model number available when ordering parts. KEATING OF CHICAGO, INC. 8901 West 50th Street, McCook, Illinois 60525-6001 Phone: (708) 246-3000 FAX: (708) 246-3100 Toll Free 1-800-KEATING (In U.S. and Canada) www.keatingofchicago.com *As continuous product improvement occurs, specifications may be changed wit
