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Models included:
• GEO
• EDGE
Printed in USA 12/04 P/N 118000 rev. A
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WARNING . . . Not To Be Used for Personnel Protection Never use this product as a sensing device for personnel protection. Doing so could lead to serious injury or death. This product does NOT include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de- energized sensor output condition. Consult your current Banner Safety Products catalog for safety products which meet OSHA, AN
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Introducing PresencePLUS P4 The PresencePLUS P4 (or the Sensor) is an easy-to-use vision sensor with advanced visual inspection capabilities. With minimal knowledge of vision, a user can quickly set up the Sensor to run an inspection that tests all products and accurately rejects bad products on a production line. Inspections are set up using a personal computer (PC) or by activating the Remote Teach input. The Sensor captures images and analyzes them using one or more Vision tools to pass
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step 1 step 1 Aperture Lock Focusing Screw Ring 1. Install the lens and filter (if used). Any C-mount lens may be used with NOTE: If the lens has a focus PresencePLUS P4 Sensors. For lock screw, loosen the non-Banner lenses, follow the lens screw before focusing the lens. Some manufacturer’s unpacking and installation lenses also have an instructions. aperature lock screw. Focus Lock Ring step 2 step 2 Cable Connections 1. If a light will be powered by the Sensor, connect it to the
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4. Connect the Sensor power-discrete I/O wires (the leads on the 12-wire furnished cable) to the appropriate locations (see chart below). 12-pin Discrete I/O Power/Ground RS-232 Serial (see pin assignments below) Ethernet Light Connector (Banner lights only) 1 = Brown 24V NTSC Video 2 = n/a to Monitor 3 = Blue (ground) 4 = Strobe 12-Wire Cable Pin # Wire Color Description Direction 1 Yellow RS-232 TX Output 2 Gray Remote Teach Input 3 Orange Product Change Input 4 Pink External Trigger Inp
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step 3 step 3 Sensor Default IP Address PC Configuration 192.168.0.1 192.168.0.1 1. Ethernet Ethernet communication, communication, configure configure the the IP address of your computer. Typical IP Address: 192.168.0.2 Write down the existing address of your PC before changing it: _ _ _ • _ _ _ • _ _ _ • _ _ _ To change the IP address of your PC, do the following: (The following screen captures are from Windows NT; other Windows versions vary.) a. Right mouse- click on Network Neighborh
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step 4 step 4 Starting the PresencePLUS P4 Green = Power 1. Power up the hardware and verify Red = Error Green = Pass that the Power/Error light turns Green = Ready Red = Fail Yellow = Trigger Green = Ready Green. Yellow = Trigger Green = Power Red = Error Green = Pass Red = Fail step 5 step 5 Right-Angle In-Line Sensor Sensor Launching Software 1. Start Start the the PresencePLUS PresencePLUS program program by by clicking clicking Start > Program Files > PresencePLUS PresencePLUS. 2. At st
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step 6 step 6 Software Setup Use the Main Menu toolbar to navigate the PresencePLUS P4 options. Proceeding from left to right, the buttons in the Menu toolbar step through the process of creating an inspection file. Inspection Work Flow 1. Set up the Sensor, lens, and lighting, to acquire a reference image. a. Set up the Sensor lens and lighting. b. Choose Trigger option Continuous for a live image. c. Click Auto Exposure to adjust the brightness. d. Focus the Sensor lens by turning the lens
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Tool Options NOTE: Tool availability depends on P4 model. Tool Name Function Description GEO Find Translation and rotation Locates the target by searching for a taught pattern and compensates for translation and rotation. Locate Translation and rotation Finds the edge of the part and compensates for translation and rotation (if selected). GEO Count Finds one or more patterns Locates and counts a taught pattern. Edge Counts and locates edges Detects and counts transitions between bright and d
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4. Select an inspection to run, and view the results of the inspection. To select an inspection, (in the Select tab) enable Software Override and select the inspection file from the list of stored inspections. Alternate method: Use Hardware Input to select an inspection via Product Change and Product Select lines. Viewing Results Display Options Next Pass Display only the next passing inspection. Next Fail Display only the next failing inspection. Next RT Display the next remote teach. Next R
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step 7 step 7 System Setup Use the System Setup screen to change discrete I/O, the communication port, the product change, the strobe output (for external lighting control), the trigger input, and to view diagnostic information. InputOutput Configuration Tab Save inspections on the PC. Provides: Operation Help Installation Help Lens Selection Help Lighting Help Error Codes About Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.316
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Maintenance Maintenance tasks include keeping the hardware free of dust and dirt and updating the PresencePLUS software as new versions become available. Cleaning the Sensor Regularly remove any accumulated dust or dirt from the Sensor using a soft cloth. If needed, slightly dampen the cloth with a weak solution of neutral detergent. Avoid getting dirt on the Sensor’s imager (the area behind the lens). If the imager is dirty, use anti-static compressed air to blow off the dust. Cleaning
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Troubleshooting Problem Cause/Solution • Error Code is displayed on PC. • A list of error codes and potential causes and solutions are available under Help/About on the PresencePLUS software CD. • Power light is not ON. Sensor not getting enough power • Interface cannot connect to Sensor. • Verify that the power supply is 10–30V dc with • No image on monitor. 500 milliamps maximum current. (NOTE: If light source is powered by the Sensor, power supply must be 24V dc.) • Check the connectio
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Specifications Right-Angle In-Line Models GEO: P4GR GEO: P4GI EDGE: P4ER EDGE: P4EI GEO: 71431 GEO: 71432 Part Numbers EDGE: 73599 EDGE: 73600 Dimensions H x W x L: H x W x L: 55.6 x 66.8 x 124.5* mm 34.3 x 66.8 x 147.3* mm * Measured length does not include connectors or cables (4.9" x 2.63" x 2.2") (1.35" x 2.63" x 5.8") Construction: Black anodized aluminum Weight: Approximately 0.29 kg (0.642 lb.) Mechanical Environmental Rating: IEC IP20; NEMA 1 Operating Temperature: 0˚C to +50˚C (
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Specifications, continued Memory Stores up to 12 inspection files Voltage: 10-30V dc Power Current: 500 mA max. 500 frames per second max. Acquisition Image size: 126 x 98 pixels Levels of Gray Scale: 256 2.56 x 2.06 mm, 3.25 mm diagonal CMOS Imager Pixel Size: 20 x 20 microns Exposure Time 0.01 to 20.47 milliseconds Lens Mount C-mount Certifications Approvals in process Banner Engineering Corp. • Minneapolis, MN U.S.A. www.bannerengineering.com • Tel: 763.544.3164 P/N 118000 rev. A 15
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Models/Tools User’s Tools PresencePLUS P4 Manual Models Part GEO GEO Locate Edge Object Measure Test Comm. Number* Find Count GEO 117020 X X X X X X EDGE 120413 X X X X X X *Available on enclosed CD or online at www.bannerengineering.com. Banner Engineering Corp., 9714 Tenth Ave. No. Minneapolis, MN 55441 Phone: 763.544.3164 www.bannerengineering.com Email: sensors@bannerengineering.com P/N 118000 rev. A
