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CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 What’s in the Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Practice Safe Sound™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Limited Two-Year Consumer Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Record Your Serial Num
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INTRODUCTION Thank you for your purchase of Orion's 600D, 1200D, or 2500D power amplifier. Each Orion amplifier is designed to be the leader in its class offering the most power, advanced fea- tures, and extreme ease of use. In high-end sound systems or high SPL systems, Orion ampli- fiers will give you years of trouble-free performance. ● 600D - 600 Watt single-channel Class D amplifier with built-in fully variable high- pass, low-pass, or band-pass crossover with INTELLi Q. Equipped with optio
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LIMITED TWO-YEAR CONSUMER WARRANTY Directed Electronics, Inc. promises to the original purchaser, to replace this product should it prove to be defective in workmanship or material under normal use, for a period of two years from the date of purchase by the dealer as indicated by the date code marking of the product PROVIDED the product was installed by an authorized Directed dealer. During this two year period, there will be no charge for this replacement PROVIDED the unit is returned to Direct
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SPECIFICATIONS Amplifier Section Orion 600D Orion 1200D Orion 2500D Power Output 4W (Watts)1 250 x 1 425 x 1 1200 x 1 Power Output 2W (Watts)2 400 x 1 725 x 1 1700 x 1 Power Output 1W (Watts) 600 x 1 1200 x 1 2500 x 1 Externally Bridgeable Yes Yes No Remote Gain Function Yes Yes Yes Distortion at Rated Power < 0.9% THD+N < 0.9% THD+N < 0.9% THD+N Frequency Response 20Hz to 200Hz 20Hz to 200Hz 20Hz to 200Hz +0, -1dB +0, -1dB +0, -1dB Linear Bandwidth 10Hz to 500Hz 10Hz to 500Hz 10Hz to 500Hz ±3
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END PANEL LAYOUTS 1. Power LED - when lit indicates that the amplifier is on. 2. Gain Control - continuously adjusts from 200mV to 5V for full power output. 3. Copy/Gain/Master Switch - determines the configuration of the RCA outputs. 4. RCA Inputs - accepts RCA input from a source unit, preamplifier, or equalizer. 5. RCA Outputs - provides easy connection to additional amplifiers. 6. Low-Pass Crossover Switch - activates low pass crossover. 7. Low-Pass Frequency Control - adjusts the frequency
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12. Speaker Connections - accepts up to 12-gauge speaker wire. 13. Remote Gain Jack - connects optional RGC-1 (remote gain control). 14. 1 MAXI Fuse (600D) - protects the amplifier from over current situations. 15 3 ATC Fuses (1200D) - protects the amplifier from over current situations. 16. Power Connections - accepts up to 4 AWG power and ground cables. 17. Additional Power Connectors (2500D) - accepts secondary power and ground cables. 18. REM Remote Turn-on Input - turns on the amplifier whe
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AMPLIFIER SETTINGS Signal Input and Output Configurations The input section of the amplifier consists of a phase switch that sets the output configura- tion, gain controls, and RCA inputs. The input section makes it easy to adapt this amplifier to most system configurations. Input Gain The Orion 600D, 1200D, and 2500D amplifiers have level adjustments to allow for easy inte- gration with any source unit. The input sensitivity can be adjusted from 200mV to 5V. Refer to Testing the System and Adju
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When using Orion loudspeakers, minor deviations from the recommended frequency ranges can provide superior results depending on your speaker locations and your vehicle acoustics. Setting crossover frequencies higher than recommended will not cause damage and may provide superior sonic results depending on your system's performance goals. Refer to your loudspeaker owner's manual for assistance in choosing the proper crossover frequencies for your system. WARNING! DO NOT set crossover frequencies
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Enclosure Type Boost Levels 0dB +3dB +6dB +10dB Infinite Baffle Tune above High X-Max Not Not Fs of woofer Drivers--Tune Recommended Recommended above Fs of woofer Sealed Tune above Tune above High X-Max Not Fs of woofer Fs of woofer Drivers--Tune Recommended above Fs of woofer Vented Tune to port Tune to port Tune to port High X-Max frequency frequency frequency Drivers--Tune to port frequency Sealed Band-pass Tune above Tune above High X-Max Not Fs of woofer Fs of woofer Drivers--Tune
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Sealed Example High-Pass Set at 20Hz This sealed example is the same 12-inch woofer in the recommended sealed enclosure. Up to 6 dB of boost is capable if 20 Hz was used. With +6dB of boost, the woofer has more out- put down to 15 Hz. Sealed Example High-Pass Set at 30Hz In this example, the frequency has been increased to 30 Hz. Up to 6 dB of boost is capable at this frequency. With +6dB of boost, the woofer has more output down to 23 Hz. The overall usable output is increased. Vented Example H
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Remote Gain Operation The remote gain port provides easy remote access to the internal gain structure of the HCCA power amplifier. The RGC-1 plugs into the amplifier via the 1/8" mini jack plug. The RGC-1 can be installed in the front of the vehicle to control the amplifier gain level. The RGC-1 can be used as a bass level control when used on an amplifier dedicated to subwoofers. In addition, one RGC-1 can be used on multiple sub amplifiers. Plug the RGC-1 into the first amp that must have its
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Speaker Connections The Orion 600D, 1200D, and 2500D amplifiers offer two positive and two negative output terminals for ease of connecting the speakers to the amplifier. Since these are mono ampli- fiers, the speaker connectors are paralleled internally. Each amplifier is stable to 1W. Bridging For bridging into a single speaker load, the Orion 600D and 1200D have the ability to be bridged with another amplifier of the same model. To do this you must utilize the COPY/GAIN/MASTER switch settings
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AMPLIFIER INSTALLATION Choosing Mounting Locations The location of your amplifier will depend on several important issues. Due to the low pro- file size of the Orion amplifiers, there are many possible installation locations that will yield satisfactory amplifier performance. Always mount the amplifier in a place that protects the amplifier from the elements. In addition, mount the amplifier on a stable, flat surface. NOTE: Mounting amplifiers upside down is not recommended and may cause premat
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Power for systems with a single amplifier can be supplied by most automotive electrical sys- tems. Systems with multiple amplifiers may require a higher capacity battery, alternator or the use of a storage capacitor. We strongly recommend the use of a Directed Audio Essentials power capacitor with an extra battery in larger stereo systems. Orion amplifiers generate a certain amount of heat as part of normal operation. Be sure the area around the amplifier is unobstructed to allow adequate air ci
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amplifier is twisted or bent. Step 6 Turn the vehicle's key switch to the off position. Step 7 Disconnect the vehicle's battery ground terminal. Step 8 Connect power wires to the amplifier (ground first, then 12 V(+) and REM). Step 9 Connect the RCA and speaker wires to the amplifier. Check the quality of your speakers and signal connections. This will determine the ultimate per- formance of your Orion amplifier. Refer to the Signal Input and Output Level Controls and Speaker Connections section
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Adjusting the Sound of the System Once you have checked the system's operation, adjust the sound of the system. Adjusting the sound of the system is accomplished by setting the level controls and adjusting the internal crossovers. Step 1 Turn the signal source volume control all the way down. Set any tone con- trols to their flat or defeated positions. This includes the loudness control. Step 2 Turn the level controls of the amplifier to their minimum positions. Step 3 Choose music with high dyn
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Troubleshooting Tips Symptom Probable Cause Action To Take No output Low or no remote turn-on Check remote turn-on voltage at voltage amplifier and repair as needed. Fuse blown Check power wire's integrity and check for speaker shorts. Fix as needed and replace fuse. Power wires not connected Check power wire and ground connections and repair or replace as needed. Audio input not connected Check RCA connections and repair or replace as needed. Speaker wires not Check speaker wires and re
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Symptom Probable Cause Action To Take Distorted output Internal crossover not set Readjust crossovers. Refer to the properly for speakers Internal Crossover Configuration section of this guide for detailed instructions. Speakers are blown Check system with known work ing speakers and fix or replace as needed. Poor bass response Speakers wired with wrong Check speaker polarity and fix polarity causing cancellation as needed. at low frequencies Crossover set incorrectly Reset crossovers. Refer
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