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D-40
(Gas DSI/HSI/Electric/Steam/Phase 7 with S.A.F.E.)
Installation Manual
WARNING: For your safety the information in AVERTISSEMENT: Assurez-vous de bien
this manual must be followed to minimize the suivre les instructions données dans cette notice
risk of fire or explosion or to prevent property pour réduire au minimum le risque d’incendie
ou d’explosion ou pour éviter tout dommage
damage, personal injury or death.
matériel, toute blessure ou la mort.
— Do not store or use gasoline or other
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Retain This Manual In A Safe Place For Future Reference American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation. ONLY qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer. The following “FOR YOUR SAFETY” caution must be po
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IMPORTANT YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration) STANDARDS. «Attention: Lor des opérations d’entretien des commandes étiqueter tous “Caution: Label all wires prior to filsnt de les déconnecter. Toute erreur de disconnection when servicing controls.
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WARNING The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY OR FIRE COULD RESULT. WARNING DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN PLACE...EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED. IMPORTANT PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment and/ or specified in the installation manual included with the dryer. Dryers must not be installed or stored in an area where it will be exposed t
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Table of Contents SECTION I IMPORTANT INFORMATION .......................................................................... 3 A. Receiving and Handling ............................................................................................................... 3 B. Safety Precautions ...................................................................................................................... 4 SECTION II SPECIFICATIONS ................................................................
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SECTION VI ROUTINE MAINTENANCE ............................................................................ 42 A. Cleaning ................................................................................................................................... 42 B. Adjustments ............................................................................................................................. 43 C. Lubrication ...................................................................................
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SECTION I IMPORTANT INFORMATION A. RECEIVING AND HANDLING The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or optional box) as a means of preventing damage in transit. Upon delivery, the dryer and packaging, and wooden skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect further before delivering carrier leaves. Dryers damaged in shipment: 1. ALL dryers should be inspected upon receipt and b
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B. SAFETY PRECAUTIONS WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life. WARNING: The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY OR FIRE COULD RESULT. 1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. Purchaser and user should
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WARNING: DO NOT dry mop heads. Contamination by wax or flammable solvents will create a fire hazard. WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or similarly textured rubber materials. Drying in a heated basket (tumbler) may damage plastics or rubber and also may be a fire hazard. 7. A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork, and area around the back of the dryer. The frequency of in
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SECTION II SPECIFICATIONS A. SPECIFICATIONS BASKET (TUMBLER) DIAMETER 32-3/4” 83.2 cm BASKET (TUMBLER) DEPTH 25-5/8” 65.1 cm BASKET (TUMBLER) MOTOR 1/2 HP* 0.373 kw DOOR OPENING (DIAMETER) 21-1/2” 54.61 cm BASKET (TUMBLER) VOLUME 12.5 cu. ft. 0.354 cu.m. DRYERS PER 20’/40’ CONTAINER 12/26 DRYERS PER 45’/48’ TRUCK 30/32 VOLTAGE AVAILABLE 120-460v 1ø - 3ø 3, 4w 50/60 Hz APPROX. WEIGHT (UNCRATED) 534 lbs 242 kg APPROX. WEIGHT (CRATED) 571 lbs 259 kg HEAT INPUT 100,000 btuh 25,200 kcal/hr AIRFLO
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Specifications NOTE: ADC reserves the right to make changes in specifications at any time without notice or obligation. 7
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SECTION III INSTALLATION PROCEDURES Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1- LATEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70-LATEST EDITION (National Electrical Code) or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Pro
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B. LOCATION REQUIREMENTS Before installing the dryer, be sure the location conforms to local codes and ordinances. In the absence of such codes or ordinances the location must conform with the National Fuel Gas Code ANSI.Z223.1 LATEST EDITION, or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1- M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION (for General Installation and Gas Plumbing). 1. The dryer must be installe
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C. DRYER ENCLOSURE REQUIREMENTS Bulkheads and partitions should be made of noncombustible materials and must be located a minimum of 12-inches (30.48 cm) above the dryer’s outer top; 18-inches (45.72 cm) for steam dryers, except along the front of the dryer, which may be closed if desired. NOTE: Allowances must be made for opening the control door. NOTE: With the exception of the floor, clearances shown are for combustible construction. X = 12-inch (30.48 cm) minimum, 24-inches (60.96 cm) is su
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D. FRESH AIR SUPPLY REQUIREMENTS The D-40 air supply (make-up air) must be given careful consideration to assure proper performance of each dryer. An unrestricted source of air is necessary for each dryer. As a general rule, an unrestricted air entrance from the outdoors (atmosphere) of a minimum of 1-1/2 square feet (0.14 square meters) is required for each dryer. If registers or louvers are installed over the openings, then the area must be increased. It is not necessary to have separate
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E. EXHAUST REQUIREMENTS Exhaust ductwork should be designed and installed by a qualified professional. Improperly sized ductwork will create excessive back pressure which results in slow drying, increased use of energy, and shutdown of the burner by the airflow (sail) switch, burner hi-limits, or lint chamber hi-limit protector thermostat. The dryer must be installed with a proper exhaust duct connection to the outside. Where possible, it is suggested to provide a separate (single) exhaust du
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SINGLE DRYER VENTING IMPORTANT: For exhaust duct runs over 20 feet (6.1 meters) a minimum size of 10-inches (25.4 cm) must be used. HORIZONTAL VENTING When a single 8-inch (20.32 cm) horizontal vent is used, the ductwork to the outlet cannot exceed 20 feet (6.1 meters), refer to Illus. A below. This calculation of 20 feet (6.1 meters) compensates or allows for the use of a maximum of only one (1) elbow, (which is the outside outlet protection). Illus. A 13
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VERTICAL VENTING When vertical single 10-inch (25.4 cm) venting is used (refer to Illus. B below), the ductwork from the dryer to the outside outlet cannot exceed 40 feet (12.19 meters). This calculation compensates for the use of a maximum of three (3) elbows including the two (2) elbows creating the 180° (turned downward) outside outlet. Illus. B If the length of the duct run or quantity of elbows used exceeds the above noted specifications, the cross-sectional area of the ductwork must be in
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MULTIPLE DRYER (COMMON) VENTING If it is not feasible to provide separate exhaust ducts for each dryer, ducts for individual dryers may be channeled into a common main duct. Each dryer is provided with a back draft damper. The individual ducts should enter the bottom or side of the main duct at an angle not more than 45° in the direction of the airflow. The main common duct may be any shape so long as the minimum cross-sectional area is provided. The main duct should be tapered with the diame
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HORIZONTAL VENTING Illus. C VERTICAL VENTING Illus. D 16
