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211822 LOADER MOUNTING KIT
For 1020, 1027 Loaders
®
On Massey Ferguson Tractors
5425, 5435, 5445
®
Or Challenger Tractors
MT425B, MT445B
Includes Hose Kit
57988
Tested. Proven. Unbeatable.
SAVE THIS
MANUAL!
Include it with
your Loader Manual.
It contains safety,
operation, and repair
part information
not found in other
manuals.
MAN0469
(9/9/2005)
INSTALLATION MANUAL
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TO THE DEALER: ® Assembly and proper installation of this product is the responsibility of the Woods dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Loader Operator’s Manual are completed before releasing equipment to the owner. TO THE OWNER: Read this manual and Loader Operator’s Manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manua
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SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! must be surgically removed as soon as possible by ! a doctor familiar with this form of injury or gan- LEA EL INSTRUCTIVO! grene, serious injury, or death will result. CON- Si no lee Ingles, pida ayuda a TACT A PHYSICIAN IMMEDIATELY IF FLUID alguien que si lo lea para que le ENTERS SKIN OR EYES. DO NOT DELAY. traduzca las medidas de seguridad. Check that all hardware is properly installed. Always tighten to torque chart specificat
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LOADER MOUNT INSTALLATION Tractor Preparation ■ Only use 211822 Loader Mounting Kit for mounting Woods 1020/1027 loaders on Massey ® ® Ferguson 5425, 5435, 5445 or Challenger MT425B, MT445B tractors. Any other use or modi- fication of this mounting kit may result in serious injury or death. IMPORTANT 64" ■ This equipment must be assembled and installed on the customer’s tractor by the Woods SC86VAR dealer. Dealer must thoroughly inspect equipment and complete each item on the PRE-DELI
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Install Right Rear Mount 1. Using a lifting device, place right mount (1) 1. 1015400 Right mount between cab support bracket and the tractor 3. 1016216 Crossmember housing. Align holes and install tractor hardware 4. 307550 M20 x 2.0P x 60 mm Cap screw previously removed. See Figure 3 5. 307553 M20 x 2.5P x 50 mm Cap screw 2. Use two cap screws (5) and hardened flat 6. 57798 3/4 Hardened flat washer washers (6) to secure right mount to tractor 7. 307863 M16 x 2.0P Hex nut frame. SeeFigure 4. 8
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Install Left Rear Mount 1. Using a lifting device, place left mount (2) between cab support bracket and the tractor housing. Align holes and install tractor hardware previously removed. NOTE: Make sure fuel tank is moved out of the way to allow access to the cab support. 2. Secure left mount to tractor frame using two cap screws (5) and hardened flat washers (6). 3. Secure mount to bottom of transmission housing using one cap screw (4) and hardened flat washer (6). 4. Attach crossmember (3)
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Torque Hardware Torque hardware to specifications listed below. Slide fuel tank back into position and secure. TORQUE SPECIFICATIONS Wrench Ref Cap Screw Qty Size Required Torque 4 M20 x 2.0P x 60 mm 2 30 mm 270 lbs-ft (367 N-m) 5 M20 x 2.5P x 50 mm 4 30 mm 270 lbs-ft (367 N-m) 8 M16 x 2.P x 50 mm 4 24 mm 125 lbs-ft (169 N-m) Install Grill Guard (Optional) 1. Install grill guard bracket (10) to the right side of tractor frame in the lower set of holes using two cap screws (14), and hardened fl
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Install Oscillation Stops 1. Locate the oscillation stops on left and right sides of the front axle. 2. Remove oscillation stop, place two washers (6) between stop and mounting pad, and replace oscillation stop. 3. Secure using tractor hardware. 4. Repeat for opposite side of tractor. 6 6. 57798 3/4 Hardened flat washer DP8 Figure 11. Oscillation Stop Installed - Left Side As a valued customer, Woods appreciates your comments. Once loader mount and hydraulic hoses have been installed, pleas
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57988 HOSE KIT INSTALLATION Keep hands and body away from pressurized Protective hose sleeves must cover all hydrau- lines. Use paper or cardboard, not hands or other lic hoses within 20 inches of the operator and be body parts to check for leaks. Wear safety goggles. secured onto metal hose fittings. Replace hoses or Hydraulic fluid under pressure can easily penetrate sleeves if damaged or if protective sleeve cannot skin and will cause serious injury or death. be properly p
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Assemble Hoses 1. Attach a 90° elbow (2) and male quick coupler (3) 1. 53670 Hose, 150" x 3/4 JICM x 3/4 JICM to each loader supply hose (1). See Figure 13. 2. 313053 Elbow, 3/4 JICF x 1/2 NPTM 3. 66511 Quick coupler, male 1/2 NPT 2. Connect loader supply hoses to loader feedlines (not included in kit) as shown in Figure 14. 3 2 B A 1020/1027 Right 1 Loader Boom D C LOADER FEEDLINES CD6386-1 Figure 13. Hose Assembly Figure 14. 1020/1027 Loader Feedline Connections Install Hose Hanger Attach h
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Route Hoses 1. Route hoses along right mount, between cab and tractor exhaust, under cab, and over right rear axle. See Figure 16 2. Place hoses in hose hanger (4) (Figure 17) and secure using lock pin (5). 3. Be sure to avoid contact with 3-point linkage, brake pedals, and other moveable tractor components. 4. Hoses must be routed so that they are not pinched, bent sharply, or chafed during operation. Hoses must not interfere with any tractor control operation or contact any moving parts.
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Verify Control Movements Handle - 2 Handle - 1 1. Mount loader to tractor: Remove mount pins from loader uprights. Align tractor with loader and slowly drive tractor into loader. Shut off tractor. A C 2. Connect loader feedline hoses to tractor remote control couplers. See Figure 18 and Figure 19. 3. Comply with all safety rules and start the tractor. 4. Mount loader to tractor by activating bucket B D cylinders to raise or lower the loader uprights into the loader mounts. Slowly advance tra
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211822 LOADER MOUNTING KIT 2 211822 Loader Mounting Kit 1015430 Grill Guard Kit Oscillation 11 Tractor Stop 6 Hardware 5 1 6 6 16 4 3 CD6756 7 13 6 6 9 10 5 15 9 8 4 17 10 12 14 211822 LMK Parts 1015430 Grill Guard Kit (Optional) REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1015400 1 Right rear mount 10 1015429 2 Grill guard bracket 2 1015401 1 Left rear mount 11 -------- 1 Grill guard (not sold separately) 3 1016216 1 Crossmember 12 21332 2 1/2 x 1-1/2 Clevis pin 4 307550 2 M20 x 2.0P x
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57988 HOSE KIT 6 Connect to Loader Boom Steel Feedlines 5 7 8 4 REF PART QTY DESCRIPTION M5339 1 53670 4 Hose, 150" x 3/4 JICM x 3/4 JICM Connect to 2 313053 4 Elbow, 3/4 JICF x 1/2 NPTM 3 Tractor 2 3 66511 4 Quick coupler, male 1/2 NPT Hydraulic (not included in kit) Couplers 4 58033 1 Hose hanger 5 58047 1 1/4 x 2-1/2 Lock pin 1 6 30577 1 M8 x 1.25P x 25 mm Cap screw 7 4378 * 1 5/16 Flat washer 8 30515 1 M8 x 1.25P Hex nut NS 395061 2 Plastic band, red NS 395062 2 Plastic band,
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BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware define
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BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 3/8 1/2 5/8 3/4 7/8 IN 1 2 7 34 5 6 MM 25 50 75 100 125 150 175 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG .............................................................Agriculture NC .................................................... National Coarse ATF .............................. Automatic Transmission Fluid NF..
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WARRANTY TM TM (All Models Except Mow’n Machine Zero-Turn Mowers and Woods Boundary Utility Vehicles) Please Enter Information Below and Save for Future Reference. Date Purchased: __________________________ From (Dealer): ________________________________________ Model Number: __________________________ Serial Number:________________________________________ Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth bel
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WARRANTY TM (Replacement Parts For All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months. Under no circumstances will this Warranty apply in th
