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INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
These instructions are supplementary to the Installation and
Operating Instructions supplied with the fi replace and should be
kept together. Refer to the Installation and Operating Instructions
for proper gas supply, safety requirements and operating
instructions
TC30
BLACK DIAMOND
BURNER KIT
INSTRUCTIONS
PART#
TC30.NG03.C
For TC30 Series C
100308-12
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Contents of Package A B G C J F I D H E NOTE: MUST BE USED WITH PORCELAIN PANEL SET PART# TC30.PNLPBKB A MANIFOLD ASSEMBLY (including supply tube) B BURNER TUBE C BURNER SHIELD D MEDIA SPACER, Center E MEDIA SPACER, Front F MEDIA SPACER, Rear G HARDWARE PACKAGE H 5 lbs. GLASS MEDIA I BURNER TRAY J PILOT SHIELD (including pilot and pilot supply tube) TC30.NGO3.C 100308 2
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Black Diamond Burner Installation Fig #1 A porcelain panel set must be used in conjunction with the installation of the burner assembly. See Installation and Operating Instructions manual for details. NOTE: Plug the 4 vacant holes in the bottom of the fi rebox with 1/2” screws, as they are not required to attach this style of burner. 1. Remove three screws from the rear of INSTALL MANIFOLD ASSEMBLY the fi rebox. Attach the manifold bracket to the rear of the fi rebox with the three screws
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5. Install burner shield by tipping the shield Fig #5 into the fi rebox. Route pilot up through the opening in the burner shield. (Fig. #5) INSTALLING BURNER SHIELD Fig #6 6. Attach the burner tray to the burner shield using two screws at the back of the tray. (Fig. #6) BURNER TRAY PLACEMENT 7. Attach pilot shield to burner tray with two Fig #7 screws. (Fig. #7) PILOT SHIELD ATTACHMENT TC30.NGO3.C 100308 4
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8. Front and rear media spacers are now Fig #8 installed. (Fig. #8 & 9) REAR MEDIA SPACER Fig #9 FRONT MEDIA SPACER Fig #10 9. Install burner by tilting burner inlet through tray. Ensure that the orifi ce has entered the inlet tube. (Fig#10). BURNER INSTALLATION Set the air shutter to fully open for Propane or fully closed for Natural gas. TC30.NGO3.C 100308 5
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11. Install the center media spacer and secure Fig #11 to the tray with two 1 1/2” screws. (Fig. #11 & 12) Three holes must line up to set each screw. CENTER MEDIA SPACER Fig #12 Fig #13 GLASS MEDIA PLACEMENT 12. Apply just enough glass media to cover the burner assembly. (Fig #13 & 14) Fig #14 NOTE: Too much glass media over the FINISHED INSTALLATION burner will cause sooting with the use of OF GLASS MEDIA propane gas. TC30.NGO3.C 100308 6
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Propane Conversion If the unit is to be used on propane WARNING convert as follows using the components supplied with this Fig #15 This conversion kit fi replace: shall be installed by a qualifi ed service agency Note: in accordance with the Factory supplied components must be used to ensure correct input. After conversion manufacturer's instructions confi rm proper manifold pressure. and all applicable codes and requirements of the authority 1. Ensure the burner, pilot and gas ha
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8. Remove the minimum rate screw located Fig #19 in the valve. (Fig. #19) The minimum rate screw is sealed with an o-ring. Use a thin bladed screwdriver to back the screw out to the limit of the threads. A groove on the screw body will be Minimum visibe just above the valve body. Insert a rate screw thin tool (knife blade or thin screwdriver blade) into the groove and gently pry the screw up. It helps to rotate the screw while lifting on it. Fig #20 9. Replace the minimum rate scre
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Gas Pressure Check Note: To test the gas pressure, turn off the gas supply before removing the plug from Fig #25a the supply pressure test port or manifold pressure test port. Verify gas pressures with the fi replace lit and on the highest setting. SUPPLY PRESSURE MANIFOLD PRESSURE 1. Remove the plug from the pressure test Fig #24 port. The plug is located between the right side lintel and fi rebox side. (Fig. #24) 2. Thread the extension test fi tting into the Fig #25 open test port
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Burner Flame Adjustment The air shutter on the burner tube controls the primary combustion air to the gas burner and is preset at the factory for natural gas fuel. Some adjustment may be necessary to obtain desired fl ame and to eliminate carbon deposits. Evaluate fl ame appearance after the fi replace has reached operating temperature. See Fig. #28 for proper fl ame pattern. Open primary air shutter if the glass media, glass, and fi rebox have carbon accumulation and/or the fl ames are long
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Replacement Parts (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM ............ DESCRIPTION .................................................................... PART NO. #1................. TC30 BLACK DIAMOND BURNER KIT ............................ TC30.NG03.C #2................. BURNER TUBE ................................................................... TC36. 5011835 #3................. PILOT ASSEMBLY, CONVERTIBLE .............. ................... 5005.025 #4................. PI
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Technical support: 1-877-715-2664 Web site: www.townandcountryfi replaces.net 2975 Allenby Rd., Duncan, BC V9L 6V8 Printed in Canada
