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R
CASTILE PELLET STOVE
Owner’s Manual
Installation and Operation
Model:
CASTILE-MBK
CASTILE-PMH
Beaverton
Tested and
O-T L
Listed by Oregon USA
CASTILE-CLG
C
OMNI-Test Laboratories, Inc.
CASTILE-CCR
CAUTION
DO NOT DISCARD THIS MANUAL
• Read, understand and • Leave this manual with
• Important operating and
follow these instruc- party responsible for use
maintenance instruc-
tions for safe installa- and operation.
tions included.
tion and operation.
WARNING
WARNING
Please read this entire m
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R R R Castile Pellet Stove and Welcome to the Quadra-Fire Family ! meticulously fabricated and gold and nickel surfaces are Hearth & Home Technologies welcomes you to our tradi- hand-finished for lasting beauty and enjoyment. Our pledge tion of excellence! In choosing a Quadra-Fire appliance, to quality is completed as each model undergoes a quality you have our assurance of commitment to quality, durabil- control inspection. From design, to fabrication, to shipping: ity, and performan
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R R R Castile Pellet Stove TABLE OF CONTENTS Section 1: Listing and Code Approvals Section 9: Troubleshooting ............................24-26 A. Appliance Certifications ......................4 B. Mobile Home Approved ......................4 Section 10: Maintaining & Servicing Appliance C. Glass Specifications ............................4 A. Proper Shutdown Procedures ...............27 D. Electrical Rating ..................................4 B. General Maintenance & Cleaning .......27-
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R R R Castile Pellet Stove Listing and Code Approvals 1 E. BTU & Efficiency Specifications A. Appliance Certification Model: Castile Pellet Stove Particulate Emis- .7 grams/hr Laboratory: OMNI Test Laboratories, Inc. sions Rating: Report No. 061-S-33-2 *BTU Output: 8,000 - 30,000 / hr Type: Solid Fuel Room Heater/Pellet Type Heating Capacity: up to 1,500 sq. ft. Standard: ASTM E1509 and ULC/ORD-C1482 Hopper Capacity: 40 lbs Room Heater Pellet Fuel Burning Fuel: Wood Pellets or Shelled Corn typ
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R R R Castile Pellet Stove Getting Started 2 A. Design, Installation & Location B. Fire Safety Considerations Maintain the designated clearances to combustibles. Insulation must not touch the chimney. You must maintain Installation and service of this appliance should be the designated air space clearance around the chimney. performed by qualified personnel. Hearth & Home This space around a chimney is necessary to allow Technologies recommends NFI certified profession- natural heat rem
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R R R Castile Pellet Stove E. Inspect Appliance & Components and C. Tools And Supplies Needed Pre-Use Check List Tools and building supplies normally required for installation, unless installing into an existing 1. Place the appliance in a location near the masonry fireplace: final installation area and follow the proce- Reciprocating Saw Safety Glasses dures below: Channel Locks Framing Square 2. Open the appliance and remove all the parts Hammer Electric Drill & Bits (1/4”) and articles p
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R R R Castile Pellet Stove Dimensions and Clearances 3 A. Appliance Dimensions 23-5/8 in. (651mm) 11-13/16 in. (300mm) 28-7/16 in. (722mm) 24-3/4 in. (629mm) 23-1/4 in. (591mm) Figure 7.2- Front View Figure 7.1 - Top View 30-5/16 in. (770mm) 27-15/16 in. (710mm) 4-1/4 in. (107mm) 22-15/16 in. 3 in. (76mm) (583mm) C L 28-5/16 in. (718mm) C L 16-1/16 in. (408mm) 15-13/16 in. (402mm) 16-5/16 in. (414mm) Figure 7.3 -Side View Figure 7.4 - Side View with Top Vent Adapter Page 7 October 11,, 2005
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R R R Castile Pellet Stove B. Clearances to Combustibles (UL and ULC) Inches Millimeters Alcove Installation A C Minimum Alcove Height 43 1092 Minimum Alcove Side Wall 6 152 Minimum Alcove Width 38 965 B Maximum Alcove Depth 36 914 C I J Inches Millimeters Straight Back Against Wall C L Back Wall to Appliance 2 51 A Side Wall to Appliance 6 152 B Inches Millimeters Corner Installation Walls to Appliance 2 51 C Inches Millimeters Dimension to Corner I Flue Center Line 10-3/8 264 J Back of Top
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R R R Castile Pellet Stove C. Hearth Pad Requirements (UL and ULC) Use a noncombustible floor protector, extending beneath appliance and to the front, sides and rear as indicated. Measure front distance “M” from the surface of the glass door. Inches Millimeters Hearth Pad Requirements Sides 2 51 K Back 2 51 L* Front 6 152 M *L Exception for Horizontal Installations: USA INSTALLATIONS: A noncombustible floor protection is recommended extending beneath the flue pipe when installed with horizon
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R R R Castile Pellet Stove Vent Information 4 B. Venting Termination Requirements A. Chimney and Exhaust Connection 1. Chimney & Connector: Use 3 or 4 inch (76-102mm) diameter type "L" or "PL" venting system. It can be vented CAUTION vertically or horizontally. Do not terminate vent in any enclosed or semi-enclosed 2. Mobile Home: Approved for all listed pellet vent. If using area such as a carport, garage, attic, crawl space, under a the 3 inch (76mm) vertical Top Vent Adapter Kit o
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R R R Castile Pellet Stove WARNING C. Equivalent Feet of Pipe Improper installation, adjustment, alteration, service or The table below can help you calculate the equivalent feet maintenance can cause injury or property damage. Refer of pipe which is a method used to determine pellet vent size. to the owner’s information manual provided with this appli- See Figure 11.1 ance. For assistance or additional information consult a qualified installer, service agency or your dealer. Example of 3
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R R R Castile Pellet Stove Venting Systems 5 A. Alcove A C D B Figure 12.1 Minimum Maximum Inches Millimeters Inches Millimeters Height 43 1092 n/a n/a A Width 38 965 n/a n/a B Depth n/a n/a 36 914 C To Side Wall 6 152 n/a n/a D All minimums listed are to a combustible surface. NOTE: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY. • Illustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference. Page 12 250-642
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R R R Castile Pellet Stove B. Through The Wall NOTE: Horizontal termination cap must be a minimum of 12 inches. In Canada, where passage through a wall or partition of (305mm) from the wall. Approved for mobile home instal- combustible construction is desired, the installation shall lations. Must use 3 or 4 inch (76-102mm) “L” or “PL” listed conform to CAN/CSA-B365 pellet venting or listed double wall pipe and a Quadra-Fire Outside Air Kit in mobile homes. 2 in. Straight Out (51mm) Mini
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R R R Castile Pellet Stove C. Vertical We recommend a minimum of 60 in. (1524mm) vertical, however above the eave is preferred. Both installations are approved for mobile home installations. Must use 3 or 4 inch (76 to 102mm) “L” or “PL” listed pellet venting or listed double wall pipe and Quadra-Fire Outside Air Kit in mobile homes. Single wall pipe is approved for residential installations only. Figure 14.1 Rain Cap D. Through The Wall & Vertical Flashing 24 in. (610mm) minimum
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R R R Castile Pellet Stove WARNING Fire Hazard Inspection of Chimney: • Masonry chimney must be in good condition. • Meets minimum standard of NFPA 211 • Factory-built chimney must be 6” (152mm) UL103 HT. E. Masonry Fireclay flue Concrete Cap liner with airspace Flashing 1 in. (25mm) clearance with firestop 1 in. (25mm) clearance 3 in. (76mm) minimum 6 in. (152mm) Sheathing minimum Cleanout cover Airtight Cleanout Door Non-combustible Hearth Pad Figure 15.1 F. Alternate Masonry Fireclay Flue
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R R R Castile Pellet Stove Mobile Home 6 A. Mobile Home Installation CAUTION You must use a Quadra-Fire Outside Air Kit Maintain structural integrity of mobile home: for installation in a mobile home. • Floor, wall, ceiling and/or roof. Do NOT cut through: 1. An outside air inlet must be provided for the combustion • Floor joist, wall, studs or ceiling trusses. air and must remain clear of leaves, debris, ice and/or • Any supporting material that would affect the structural snow. It must
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R R R Castile Pellet Stove Appliance Set-Up 7 A. Outside Air Kit Instructions CAUTION Parts Included in Kit: 1 piece of 2 inch x 3 foot flex hose, 2 hose clamps, 1 collar assembly,1 termination cap assem- Never draw outside combustion air from: bly, 1 trim ring, 12 screws. • Wall, floor or ceiling cavity Tools Needed: Phillips headscrewdriver; wire cutters; hole • Enclosed space such as an attic or garage saw or jig saw. 1. Figure 17.1 shows bottom of convection blower mount 1. Measure dista
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R R R Castile Pellet Stove B. Leg Leveling System Offset Collar 3 to 6 inch Rear Exhaust Outlet 1. Thread Allen bolts through nuts until flush. Figure 18.1. The Allen bolts and nuts are included in the component pack inside the stove firebox. 2. Slide assembled nuts and bolts into slots on legs with the nuts on the bottom. Figure 18.2. Use a 5/32 in. (3.96mm) Allen wrench to adjust legs up and down to desired level. Figure 18.3 Top Vent Adapter 3 to 3 inch Use hole on each side as drillin
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R R R Castile Pellet Stove E. Optional Log Set Placement Instructions CAUTION Logs are FRAGILE. Use extreme care when handling or cleaning logs. 4 PIECE LOG SET INSTALLATION 1. Open the hinged cast face and open the glass door assembly. Figure 19.3 2. To position the logs, place the right rear log as shown in Figure 19.1. There is a notch in the bottom of the log for clearance for the thermocouple and thermocouple cover (ceramic protection tube). 3. Continue placing the last 3 logs ar
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R R R Castile Pellet Stove F. Thermostat Installation 1. A 12 volt AC thermostat is required to operate this pellet appliance. You may use the included wall mount thermo- CAUTION stat or purchase an optional programmable thermostat Shock hazard. or remote control. It is equipped with an adjustable • Do NOT remove grounding prong from plug. heat anticipator. The current rating is .05 amps. The • Plug directly into properly grounded 3 prong anticipator needs to be adjusted to the lowest
