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AIR HYDRAULIC RIVETER
167
ASSEMBLY AND OPERATING INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at: http://www.harborfreight.com
TO PREVENT SERIOUS INJURY,
READ AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
© ®
Copyright 2005 by Harbor Freight Tools . All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in a
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PRODUCT SPECIFICATIONS 3 1 5 3 Rivet Capacity / ", / ", / ", & / " sized pins 32 8 32 16 OI perating Air Pressure 90 PS AI ir Consumption 4 CFM @ 90 PS 1 Air Inlet Size / "-18 NPT 4 3 1 5 3 Nosepiece Sizes / ", / ", / ", / " 32 8 32 16 1 O3 verall Dimensions 11" H x 9" L x / " W 8 7 N3 et Weight / Pounds 8 SAVE THIS MANUAL You will need this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep
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was intended. Do not modify this tool, and do not use this tool for a purpose for which it was not intended. 8. Dress properly. Do not wear loose clothing or jewelry as they can be caught in moving parts. Protective, electrically nonconductive clothes and nonskid footwear are recommended when working. Wear restrictive hair covering to contain long hair. 9. Do not overreach. Keep proper footing and balance at all times. Do not reach over or across running tools or air hoses. 10. Disconnect
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20. Do not fire the Rivets too close to the edge of a workpiece. They may split the workpiece and cause it to fly free, causing personal injury. 21. Transport the Riveter safely. Always disconnect the air supply when moving the tool in the workplace. Carry the tool by the handle and avoid contact with the Trigger (40). 22. Avoid working alone. If an accident happens, an assistant can bring help. 23. Always attach the Safety Cap (23) to the Riveter prior to using the tool. Make sure the slot
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2. Prior to use, the Riveter requires the attachment of the Quick Connector (53) to its Air Cylinder (29). To do so, make sure the screen Air Filter is properly seated in the Air Cylinder. Wrap approximately 3” of pipe thread seal tape (not included) around the male threads of the Quick Connector. Then, firmly tighten the Quick Connector into the Air Cylinder. (See Figure B.) AIR CYLINDER (29) QUICK CONNECTOR FIGURE B (53) To Prime The Riveter: 1. WARNING! Make sure the Riveter is disconnec
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5. Insert the Piston Assembly (30 thru 33) back into the Air Cylinder (29). (See Figure C.) 6. Use the Spanner (36) to firmly screw the Cylinder Cap (33) back onto the Air Cylinder (29). (See Figure C.) AIR CYLINDER (29) SPANNER PISTON ASSY. (36) (30 THRU 33) AIR CYLINDER (29) CYLINDER CAP (33) AIR PISTON LOCK NUT (30-3) FIGURE C REV 09/05 SKU 167 For technical questions, please call 1-800-444-3353 PAGE 6
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OPERATING INSTRUCTIONS Nosepieces: 1. The Riveter comes with four Nosepieces. The Nosepiece part numbers and sizes are as follows: (1A = 3/16”), (1B = 5/32”), (1C = 1/8”), (1D = 3/32”). (See Figure D.) 2. Use the Spanner (36) when changing Nosepieces. (See Figure D.) FRAME HEAD (11) SAFETY CAP NOSEPIECE (23) (1A, 1B, 1C, 1D) FRAME TRIGGER CAP NUT (40) (22) QUICK CONNECTOR FIGURE D (53) To Operate The Riveter: 1. Make sure the Safety Cap (23) is firmly secured to the Riveter by tightening the
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6. Insert the small end of a rivet fully through the Nosepiece (1A, 1B, 1C, or 1D). CAUTION! Make sure to NEVER to touch the Trigger (40) when you are inserting rivets. (See Figure D.) 7. Insert the rivet through the predrilled hole in the workpiece. 8. Hold the Riveter firmly with both hands, and squeeze the Trigger (40) to activate the Riveter. Repeat as necessary. Then, release pressure on the Trigger. (See Figure D.) 9. When finished using the Riveter, turn off the air compressor. Squee
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D. If you are going to clean the Jaws (7), use a steel brush and mild solvent. Then, apply a light coat of machine oil to the Jaws. If you are going to replace the Jaws, the entire assembly (6, 7, 8, 9, & 10) must be replaced at the same time, due to the possibility of additional parts being damaged when the Jaws were damaged. (See Assy. Diagram.) E. Insert the Jaws (7) back into the Jaw Case (6). (See Assy. Diagram.) F. When reassembling the Jaw Case (6), make sure the wedge on the Jaw Pusher
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TROUBLESHOOTING Pe roblemPn ossible Caus Likely Solutio W. orn or damaged Jaws. Replace Jaws Jaws slipping. Loose Nosepiece. Tighten Nosepiece. Jaws will not open. Dirty Jaws. Clean Jaws. Rivet pin not properly inserted Make sure that Pin is fully inserted. into Riveter. Stroke is too short. Low oil. Prime Riveter. Rivet wrong size. Use proper rivet length. Low air pressure. Check regulator. Broken/inadequate air Have compressor serviced by a Weak pulling action. compressor. qualified technician
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ASSEMBLY DIAGRAM 11 1A 6 7 10A 20 8 24 23 22 10 13 12 9 14 14 37 17 19 15 16 18 38 35 40 43A 23 39 36 26 30-1 44 25 41 29 24 30-4 44A 30-2 1B 1C 1D 43A 31A 45B 35 43 30-5 45 30-3 28 44 32 51 27 52 33 NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE P ARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NO