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IMPORTANT - READ CAREFULLY The Dixon® ZTR ® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator's manual carefully, and become completely familiar with the controls. The information in this operator's manual applies to all Dixon® ZTR ® 4000 Series Model Mowers. Your Dixon dealer will gladly provide a checkout ride,' and answer any questions.
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INDEX SAFETY.................................................................... Pages 1 - 6 Page 7 WARRANTY POLICY............................................... SPECIFICATIONS................................................... Page 8 - 9 Page 10 SEAT ADJUSTMENT............................................... Pages 11 - 15 CONTROLS............................................................. OPERATION INSTRUCTIONS................................. Pages 16 - 21
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SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... BLADE CONTACT RUN-OVER TIP-OVER RUN-OVER Page 1
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SAFETY SAFETY SYMBOLS: SAFETY ALERT SYMBOL - When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Caution indicates a potentially hazardous situation which,
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SAFETY This cutting mower is capable of amputating hands and feet, and throwing objects. Failure to observe the following safety instructions could result in • serious injury or death. GENERAL OPERATION: • Read, understand, and follow all instructions in the-manual and oil the mower before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the mower. • Clear the area of objects such as rocks, toys, wire, etc., which could be pick
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SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you-feel uneasy on it, do not mow it. DO Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide obstacles. Use sl
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SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. .’ • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn mower off if a child enters the area. • Before and during backing, look behind and DOWN for small children
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SAFETY SERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the mower indoors. Never store the mower or fuel container inside a building where there is an open flame. Never run a mower inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tigh
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DIXON PROTECTION PLUS TWO YEAR LIMITED WARRANTY POLICY This warranty policy applies to all (30"), (36"), (42") mowers purchased on or after March 1,1990. WARRANTY: The Dixon Protection Plus Warranty term is for a period of two (2) years from date of purchase. DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS: 1. Warr
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SPECIFICATIONS Model ZTR 4421 CHASSIS: Hand welded 11 gauge structural tubing. BODY: All body parts are made of rotational molded, high density polyethylene. Front body contains access panel for battery service. Seat lifts forward or backward for a variety of service points in the transmission area. MOWER DECK: 13 GA stamped steel construction. (3) blades combine for a 42" cut width. Cut height approximately 1" to 4" via 8 position lift handle. BLADE DRIVE: Electric clutch.
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SPECIFICATIONS Models ZTR 4423 & ZTR 4424 CHASSIS: The monocoque design chassis of the Models ZTR 4423 and ZTR 4424 incorporate CNC Laser and CMC brake processes to form the twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of rotational molded, high density polyethylene. Front body contains access panel for battery service. Seat lifts forward or backward for a variety of service points in the transmission area. MOWER DECK:
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SEAT ADJUSTMENT INSTRUCTIONS Models ZTR 4421, ZTR 4423 & ZTR 4424 1. Place parking brake in ON position. (Pull brake lever up) 2. Raise and push seat assembly forward. 3. Model ZTR 4421 - Loosen two front seat adjustment knobs. P/N 3978 and slide seat forward or backward to desired position. Re-lighten seat adjustment knobs, P/N 3978. Models ZTR 4423 & ZTR 4424 - Loosen five nuts, P/N 3205, and slide seat forward or backward to desired position. Re -tighten nuts,
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CONTROLS Page 11
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CONTROLS Page 12
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CONTROLS The Dixon ZTR has a unique transaxle that requires only two drive levers to control braking, turning, speed, and direction. On initial operation, set throttle speed on slow and operate with mower blade "OFF". To avoid "over-controlling" the mower, use a light touch on the drive levers. Slight movements using fingertip control is all that is necessary. All controls are described from operators, position: PARKING BRAKE: The parking brake used on the 4000 Series Models is desig
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CONTROLS: TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other. To turn left, move left lever rearward of the right lever. », To turn "square corners" move lever of desired direction to neutral. To turn on mower's own axis (zero turni
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CONTROLS: BLADE DRIVE: Located on control panel, on operator's right. To engage the mower blades, lift switch up lightly and push forward. To disengage blades, pull switch backward. Switch is clearly marked "on and off". MOWER DECK CUT HEIGHT LIFT LEVER: Located to the right and front of operator. Controls the cutting height. Eight positions of adjustment. Move lever in and forward to lower. Move lever in and back to raise. NOTE: Always use high for transport. CIRCUIT BRE
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OPERATION INSTRUCTIONS The safe and successful operation of the 4000 Series Models will depend upon the operator having the correct knowledge of all co ntrols used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. During initial operation, "learning to drive", set throttle at slow speed. Sound judgement by the owner will prevent accidents. BEFORE OPERATING MOWER:
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OPERATION INSTRUCTIONS TESTING OF SAFETY INTERLOCK SYSTEMS: PARKING BRAKE SWITCH TEST: With parking brake in the OFF position, engine should not turn over or attempt to start when the key switch is moved to the start position. BLADE DRIVE SWITCH TEST: (Electric Clutch or Manual Drive) a. With either electric blade drive switch turned on, or manual lever turned forward, parking brake in On position, engine should not turn over or attempt to start when key switch is moved to
