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TM
SX 2
Film Processor
Operation Manual
Depending on model type the Compact 2 has either an open stand or like shown here a closed
cabinet.
Machine No.:
Type:
Date of installation:
®
PROTEC Medizintechnik GmbH & Co. KG
Issued: 05-2006/2.9
Lichtenberger Straße 35, D-71720 Oberstenfeld, Germany
Subject to technical alterations
Telephone: +49-7062-9255-0 e-mail: service@protec-med.com
English
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EU-Declaration of Conformity ® EU-Declaration of Conformity ® PROTEC Medizintechnik declares, that the product TM Description: COMPACT 2 X-Ray-Film Processor Machine type: 117x-y-0000 Model no. x is a number between 0 and 9, y is a number between 1 and 9 conforms to the following harmonized standards: IEC 61010-1:2001 + A1:92 + A2:95; DIN 1988 T4:12/1988; UL 3101-1; CSA 22.2-1010-1 Safety: EN 50081 Part 1, 03/1993; EN 50082 Part 1, 03/1993 EMC: according to the regulations of: • the Medical Devi
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EU-Declaration of Conformity ® Introduction .......................................................................................................... 3 Technical Specifications ..................................................................................... 4 Safety Instructions............................................................................................... 5 Installation ........................................................................................................
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Technical Specifications ® Technical Specifications Continuous roller transport system Film transport: Sheet and roll films up to 45.1 cm (17.7 ) width; Film formats: Roll films with leader from 70 mm (2.8'') width; smallest film format 10x10 cm (4x4''). In processor type 1191 roll films in cassettes can also be proc- essed. Cassette box (LxWxH): 53x19x16 cm (20.6x7.5x6.3''). 232 films 24x30 cm (10x12“) per hour (standard Processing capactiy: model, film fed in crosswise, at 90 s) 1-5 min.;
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Technical Specifications ® 2 Pollution degree: IP 20 System protection: Electrical connections: 220 - 240 V~, 10 A, 50 Hz Type 119x-1-y000: 220 - 240 V~, 14 A, 60 Hz Type 119x-2-y000: 208 - 240 V~, 14 A, 60 Hz Type 119x-7-y000: Unit tested to IEC 61010 (EN 61010, UL 3101, CSA 22.2-1010) overvoltage category II 2.5 kW Stand-by: 0.23 kWh Power consumption: Processing: 2.4 kWh Empty 77 [91] kg Weight (processor): (170 [200] lbs) Filled 115 [129] kg (254 [284] lbs) Values with open working table, [i
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Installation ® Installation 1. Requirements for installation a. Fresh water connection: Stop cock with 3/4" outer-thread diameter (washing machine connection), Water pressure 2 - 10 bar (29 - 145 psi). b. Drainage connection: Plastic tube - inner diameter 50 mm ”or larger. A ven- tilated syphon which serves as odour preventor should be included in the planning. The drainage tubes should be installed with a fall of minimum 5 %. Local Water Authorities regulations should be complied with. c. El
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Installation ® 3. Connecting the processor Water connection: Fit water-inlet hose (grey) at the rear of the machine and connect to the prepared fresh water supply. All other hoses (see diagram ): Connect the enclosed hoses according to colour system to backside of machine. Put hose clip (enclosed in accessory bag) over hose end, before attaching to connection. Warm up hose end (with hot water or lighter) and push onto the respective connection. Finally push clip over hose and connection. Cut hos
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Initial Operation ® Danger of Overflow! Use the included cable binders (accessory bag) to secure the hoses. Fix all hose ends which guide into syphon or collecting container, so that they do not drop into the liquid. Very important: The hose piping should be straight (without the hoses going up and down) with a constant fall. The hoses should be as short as possible and without bends and kinks. This is very important for the water overflow hose. Bad piping work will cause the machine to overflow
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Mode of Operation ® Mode of Operation The processor develops, fixes, rinses and dries your films. The temperatures, speed and replenishment rates required for processing various types of film-mate- rials can be individually selected and stored in the microprocessor control unit. Automatic filling and heating When the machine is switched on, the water tank fills and chemical baths heat up automatically. During this procedure the display shows two serifs “--” and the devel- oper temperature button
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Operation ® Operation Short Overview and Control Panel Display working parameters Arrow button “Up” = increase parameter Arrow button “down” = decrease parameter Mode Buttons Processing time in minutes Select Developer temperature in °C Dryer temperature in °C Replenishment developer time in seconds Replenishment fixer time in seconds Power on Autofill Enter Memory Recall Store Exit Important! Safety function stops film transportation when cover is re- moved. Therefore keep cover placed
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Operation ® Attention: Upon first operation and each refilling of a developer check the function of the circulation pump and vent the pump if re- quired (see page 8). Before use... 1. Close water-drainage stop cock. 2. Open water tap. 3. Switch processor on. 4. Check liquid level in replenishment and drainage collecting containers. 5. Wait until the start-cycle has been completed or until Developer temperature is reached. 6. Run cleaning films through processor. Working procedure 7. Processing
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Operation ® Switching the Machine On Before switching the machine on, open the fresh water tap and close the water drainage tap (under control panel). Then switch the machine on (main switch is sit- uated under the control panel). Once the machine is switched on, a “Start-cycle” of eight minutes duration is activated: A replenishment cycle is carried out, the water tank fills automatically and the chemical baths heat up. During this “Start-cycle” no films can be fed into the machine. The display
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Operation ® Time Replenishment (Antioxidation function, Flood replishment) Also during the stand-by, the developer chemicals are subject to change which causes their deterioration. By means of the time replenishment, a replenishment cy- cle is activated after a set time. With this function, the quality of the developer chem- icals are maintained even when standing idle for long periods. The setting-range for the time-replenishment is from 5 up to 99 minutes. When “0” is set, the time-replen- ish
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Operation ® Processing time The processing time, is the time, it takes the front end of a film from the infeed of the processor until it reaches the film exit. The processing time is set by the speed with which the film is transported through the machine. Depending on the require- ments, this time can be varied from 1 to 5 minutes adjusted in 0.1-minute-steps (Ad- justing the processing time: see page 13 “Setting the working parameters”). Processing and developer time relation Processing time (m
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Operation ® The chart below shows the replenishment time to be set for the requested replen- 2 isher rate per m -film surface. The standard setting is 10 sec. with 500 ml replen- 2 isher rate per m film surface. The replenisher rate has to be adjusted depending on film material, chemicals and film throughput. Replenishment time and replenishment rate relation Replenisher rate Replenisher time (s) Replenisher rate 2 (ml per cycle) (ml/m ) 200 4(4) 50 300 6(5) 75 400 8(7) 100 500 10(9) 125 600 13(
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Operation ® Autofill Function In case new chemicals have to be filled into the processor (after installation, tank cleaning), the tanks can be filled automatically by means of the autofill function. Herewith, the tank is filled for a fixed period of 17 minutes, e.g. chemicals are pumped up from the replenisher tanks into the machine. Also the water bath will be filled (8 min. period). The display will show two symbolized tanks (see right). When the autofill function has been completed, the machi
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Operation ® Manual replenishment: 1. Switch to manual mode. 2. Press required replenishment button for developer (7) or fixer (8) - respective button illuminates. 3. Start replenishment cycle by pressing arrow-button “up” (2) or cancel replen- ishment cycle by pressing arrow-button “down” (3). In the memory five sets of parameters can be stored and be recalled into working memory. Use of Memory Function In the memory five sets of parameters can be stored and be recalled into working memory. Stor
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Operation ® Lock Function To prevent unintentional change of operation parameters the input can be locked. If the input is locked any attempt to change the parameters will display an error “LO” (locked). Activating and de-activating of the input lock: 1. Press buttons 4 and 5 “Enter Memory” simultaneously to enter the memory mode (see diagram on page 17). 2. Press several times the button 3 “Select” until the display will show “L.0”(Lock off input unlocked) or “L.1” (Lock on: input locked). 3.
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Operation ® Removal and Installation of Dryer Rack (two-parts) Removal: 1. Push small, black slide (1) downwards. 2. Pull dryer plate small (2) out of the dryer. 3. The upper part of the dryer can now be removed. Hold the dryer at the front distance bar (3) and the whole of the metal plate in the back (4). 4. Take out lower part of the dryer. Installation: 1. Insert lower dryer part. Make sure that both slides at the lower part are assembled and pushed down. 2. Put in the upper dryer part. Inser
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Care ® Care Daily Care Before use... 1. Remove dirt and dust from film-infeed with soft cloth. 2. Run 2 - 3 cleaner films through processor to remove all accumulated dirt and dust from the rollers. 3. Check the liquid level in the replenishment containers and if necessary refill. After use... • When working has been completed at the end of the day, the water must be drained out of the machine. This reduces the growth of algae in the water bath. For that purpose open the water drainage stop coc
