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GARAGE DOORS & OPENERS
T a b l e O f C o n t e n t s
Parts Breakdown 2
9800
Pre-Installation 3
Important Safety Instructions 3
Tools Required 3
t o r s i o n
Package Contents 3
Door Section Identification 4
Fontr Mount Low HM ooeadr
Removing an Existing Door 4
Preparing the Opening 4
Installation 6
Optional Installation 14
Door Arm Hookup 14
MH
Inside Lock 14
LL insta ation instructions and owner ’s ManuaL
Pull Down Rope 14
Maintenance 15
Cleaning Your Garage Door 15
Painting Your Garage Door 15
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Parts Breakdown J3. NOTE: The illustrations shown on this page are general J4. J6. representations of the door parts. Each specific door models may have unique variations. J5. C1. J1. A1. I2. A2. J2. G2. K2. J5. F2. F3. G1. H2. F1. J3. E1. J4. H1. C1. B2. A2. F3. Top of vertical Top of vertical F2. E2. track track F1. B1. B1. (Fully Adjustable 3rd hole Feature) set E3. I4. A1. 3rd B2. (Quick hole set Install Feature) 2nd hole set L2. I1. B2. E4. D4. 2nd hole set B1. D3. K1. D2. Top h
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Pre-Installation Important Safety Instructions Tools Required DEFINITION OF kEy WORDS uSED IN THIS MANuAL: • Power drill • Phillips head • Hammer screwdriver • Drill bits: 1/8”, 3/16”, • Tape measure W WARNIN ARNINg g 9/32”, 7/16”, 1/2” • Locking Pliers • Step Ladder • Ratchet wrench • (2) Vice clamps INDICATES A POTENTIALLy HAzARDOuS SITuATION WHICH; IF NOT A vOIDED, • Level COuLD RESuLT IN SEvERE OR FATAL INJuR y. • Socket driver: 7/16” • Wrenches: 3/8”, • Pencil 7/16”, 1/2”, 9/16”, CAuT
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Warning label Top section 1-3/8” 5/16” x 1 5/8” Hex head lag screws 1/4”-20 x 11/16” Self (as required) drilling screws (as required) #3 #3 Graduated end hinge Warning labels (Only on a 4 Section High Door) Intermediate section 1-1/8” 1/4”-14 x 5/8” Self tapping (2) 3/8”- 16 Hex nuts #2 screws (as required) #2 Graduated end hinge Warning labels (Only on a 3 Section High Door) Lock section 7/8” 1/4”-20 x 5/8” 1/4”-20 x 9/16” Tamper resistant Self #1 5/16” Washers Track bolts (as required) dril
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Backroom opening during installation. Equally space nails approximately 12” to 18” apart. For Fully Adjustable track: For the header, align the weatherstrip 1/8” to 1/4” inside the header edge, and temporarily secure it to the header with equally spaced nails. Starting at either side of the jamb, fit the weatherstrip up tight against the temporarily attached weatherstrip in the header and 1/8” to 1/4” inside the jamb edge. Temporarily secure the weatherstrip with equally spaced nails. Repeat
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Vertical track Top of track 1st hole set 2nd hole set 3rd hole set InstallatIon Before installing your door, be certain that you have read and followed all of the instruc- Bottom hole tions covered in the pre-installation section of this manual. Failure to do so may result in an Middle hole improperly installed door. Top hole NOTE: Reference TDS 160 for general garage door terminology at www.dasma.com. Jamb bracket in place Q.I. tab quick Install Flag Angles Tools: None Mounting flange 1 Q.I
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pattern. Secure jamb bracket using (1) 1/4”-20 x 9/16” track bolt and (1) 1/4”-20 flange hex nut. Repeat for other side. Place the center jamb bracket over the lower hole of the hole/ slot pattern that is centered Single graduated between the bottom jamb bracket and flag angle of the 2nd hole set. Secure jamb bracket end hinge (Hinge using (1) 1/4”-20 x 9/16” track bolt and (1) 1/4”-20 flange hex nut. Repeat for other side. tube) Long stem If a top jamb bracket was included, secure it to v
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Top Fixtures Tools: Power drill, 7/16” Socket driver 9 Remove, but retain (2-4) 1/4”- 14 x 7/8” self drilling screws from the right side of the strut, allowing enough room to slide the top fixture between the section and the strut. Slide the top fixture assembly between the strut and section. Align the edge of the top fixture parallel to the top section edge. Secure the top fixture and strut to the top section with (3) Flag 1/4”- 20 x 7/8” self drilling screws through the upper and lower
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of the door; tighten the bottom lag screw. Flag angles must be parallel to the door sections. tighten the bottom rail of the horizontal track to the flag angle with (2) 1/4”-20 x 9/16” track Repeat same process for other side. bolts and (2) 1/4”-20 flange hex nuts. IMPORTANT: THE DIMENSION BETWEEN THE FLAG ANGLES MUST BE DOOR WIDTH PLUS 3-3/8” (86MM) TO 3-1/2” (89 MM) FOR SMOOTH, SAFE DOOR OPERATION. W WARNIN ARNINg g FOR quICk INSTALL TRACk: DO NOT RAISE DOOR uNTIL HORIzONTAL TRACkS ARE SE
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Black cable drum (right hand side) Center Mounting surface bracket Vertical line Red cable drum Torsion shaft (left hand side) Right hand wound, red winding cone Horizontal line (right hand side) Center bracket Center of end bushing bearing bracket Left hand wound, black winding cone (left hand side) Equal spacing Center Left hand end Right hand end bracket bearing bracket bearing bracket bushing Torsion shaft Center bracket Mounting surface Center bracket Vertical line (2) 5/16” x 1
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(2) 3/8”-16 Nuts Center bracket bushing assembly Vice clamps above third track roller on both sides of door Torsion spring Torsion spring (2) 3/8”-16 x 1-1/2” Bottom section Stationary spring cone Hex head bolts Counterbalance Lift Cables Vice clamps attached to inner Tools: Step Ladder, Locking Pliers, 3/8” Wrench 18 and outer rail of vertical track Winding Springs Starting on the left hand side, thread the counterbalance lift cable up and around the front Tools: Step Ladder, Approved
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If door still does not balance correctly, contact a qualified door agency. If the door still does not operate easily, lower the door into the closed position, UNWIND THE SPRING(S) FULLY (Reference the insert “Removing The Old Door/Preparing The Opening” section on torsion spring removal), and recheck the following the items: Spring 1.) Check the door for level. 2.) Check the torsion shaft for level. Set screws 3.) Check the track spacing. 4.) Check the counterbalance lift cables for equal ten
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Sound framing members (3) 5/16” Bolts and nuts Horizontal Perforated angle bolted track using (2) 5/16” x 1-5/8” hex head lag screws to Perforated angle ceiling member and parallel to door 5/16”-18 x 1-1/4” Hex bolts must extend into the track to serve as a roller stop 3/4” To 7/8” 3/4” To 7/8” Door edges Horizontal tracks 13 Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local yellow pages
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optional Installation Door Arm Hookup Tools: Needle nose pliers Align hole in the door arm with holes in drawbar operator bracket tabs, as shown. Insert 5/16” x 1-1/4” clevis pin, making sure hole in clevis pin is outside of second tab of drawbar operator bracket. Insert hairpin cotter into clevis pin hole and spread hairpin cotter to secure assembly, as shown. Drawbar Cotter Door arm operator pin bracket tabs Clevis pin 5/16”x 1-1/4” Drawbar operator Clevis pin bracket Spread cotter pin In
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Maintenance 1. Clean surfaces with soap and water, mineral spirits or naptha. NOTE: Light scuffing of surface may be required using Scotch-Brite™ pads. Cleaning Your Garage Door 2. Apply top coat (A high-quality clear polyurethane) following the manufacturer instructions. FINISHINg: IMPORTANT: DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR! It is recommended that the door be purchased pre-finished due to the size of the door, required While factory-applied finishes on garage doors are durable
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W WARNIN ARNINg g NEvER REMOvE, ADJuST, OR LOOSEN THE BOLTS, SCREWS AND/OR LAg SCREWS ON THE COuNTERBALANCE (END OR CENTER BEARINg BRACkETS) SySTEM OR BOTTOM CORNER BRACkETS OF THE DOOR. THESE BRACkETS ARE CONNECTED TO THE SPRINg(S) AND ARE uNDER ExTREME TENSION. TO AvOID POSSIBLE SEvERE OR FATAL INJuR y, HAvE ANy SuCH WORk PER- FORMED By A TRAINED DOOR Sy STEMS TECHNICIAN uSINg PROPER TOOLS AND INSTRuCTIONS. ® ® TorqueMaster Plus Springs: Pawl knob(s) (located on the TorqueMaster end br
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w arranty Lifetime limited warranty Model 9800 Subject to the terms and conditions contained in this Lifetime Limited Warranty, Wayne-Dalton (“Manufacturer”) warrants the sections of the garage door for as long as you own the door against: i) The door becoming inoperable due to rust-through of the steel skin backer from the core of the door section, caused by cracking, splitting, or other deterioration of the steel skin, or due to structural failure caused by separation or degradation of the f
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Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,446; 5,562,141; 5,566,740; 5,568,672; 5,718,533; 6,019,269; 6,089,304; 6,644,378; 6,374,567; 6,561,256; 6,527,037; 6,640,872; 6,672,362; 6,725,898; 6,843,300; 6,915,573; 6,951,237; 7,014,386; 7,036,548; 7,059,380; 7,121,317; 7,128,123; 7,134,471; 7,134,472; 7,219,392; 7,254,868. Canadian: 2,384,936; 2,477,445; 2,495,175; 2,507,590; 2,530,701; 2,530,74; 2, 2,532,824. Other uS and Foreign Patents
