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PIXMA MP510
SERVICE MANUAL
Revision 0
QY8-13AZ-000
COPYRIGHT©2006 CANON INC. CANON PIXMA MP510 072506 XX 0.00-0
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Scope This manual has been issued by Canon Inc., to provide the service technicians of this product with the information necessary for qualified persons to learn technical theory, installation, maintenance, and repair of products. The manual covers information applicable in all regions where the product is sold. For this reason, it may contain information that is not applicable to your region. Revision This manual could include technical inaccuracies or typographical errors due to im
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I. MANUAL OUTLINE This manual consists of the following three parts to provide information necessary to service the PIXMA MP510: Part 1: Maintenance Information on maintenance and troubleshooting of the PIXMA MP510 Part 2: Technical Reference New technology and technical information such as FAQ's (Frequently Asked Questions) of the PIXMA MP510 Part 3: Appendix Block diagrams and pin layouts of the PIXMA MP510 Reference: This manual does not provide sufficient information for disassemb
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II. TABLE OF CONTENTS Part 1: MAINTENANCE 1. MAINTENANCE 1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by Service Engineer 1-2. Customer Maintenance 1-3. Product Life 1-4. Special Tools 1-5. Serial Number Location 2. LIST OF ERROR DISPLAY / INDICATION 2-1. Operator Call Errors 2-2. Service Call Errors 2-3. Other Error Messages 2-4. Warnings 2-5. Troubleshooting by Symptom 3. REPAIR 3-1. Notes on Service Part Replaceme
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Part 2: TECHNICAL REFERENCE 1. NEW TECHNOLOGIES 2. CLEANING MODE AND AMOUNT OF INK PURGED 3. PRINT MODE 3-1. Normal Color Printing via Computer 3-2. Normal Grayscale Printing via Computer 3-3. Borderless Printing via Computer 3-4. Manual Duplex Printing via Computer 3-5. Card / Camera Direct Printing 3-6. Copying 4. FAQ (Problems Specific to the MP510 and Corrective Actions) Part 3: APPENDIX 1. BLOCK DIAGRAM 2. CONNECTOR LOCATION AND PIN LAYOUT 2-1. Logic Board Ass'y
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1. MAINTENANCE 1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by Service Engineer (1) Adjustment Approx. Adjustment Timing Purpose Tool time EEPROM At logic board replacement To initialize settings. None. 1 min. initialization Perform in the service mode. Destination settings At logic board replacement To set the destination. None. 1 min. (EEPROM settings) Perform in the service mode. Ink absorber counter - At logic board
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1-2. Customer Maintenance Approx. Adjustment Timing Purpose Tool time Print head At print head replacement. To ensure accurate dot placement. - Machine buttons 3 min. alignment - Computer (MP driver) (manual, auto*) Print head cleaning When print quality is not satisfying. To improve nozzle conditions. - Machine buttons 1 min. - Computer (MP driver) Print head deep When print quality is not satisfying, To improve nozzle conditions. - Machine buttons 2 min. cleaning and not improved by
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Paper Plus Glossy using Windows XP printer driver in borderless printing mode and Windows XP Photo Printing Wizard. Declared yield value determined based on Canon standard method referring to ISO/IEC FCD24712. Note: Ink yield may vary depending on texts/photos printed, applications software used, print mode and type of paper used. 1-4. Special Tools Name Tool No. Application Remarks QY9-0057-000 To be applied to the sliding portions of the In common with the FLOIL KG-107A carriage ra
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2. LIST OF ERROR DISPLAY / INDICATION Errors and warnings are displayed by the following ways: 1) Operator call errors are indicated by the Alarm LED lit in orange, and the error and its solution are displayed on the LCD in text and by icon. 2) Messages during printing from a computer are displayed on the MP driver Status Monitor. 3) Error codes are printed in the "operator call/service call error record" area in EEPROM information print. Buttons valid when an operator call error o
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- Fill in all the circles on the print head alignment sheet. - Place the sheet in the correct orientation and position. The remaining ink amount (Applicable ink tank icon) An ink tank which has once been empty is [1683] installed. Replace the applicable ink tank with unknown. The remaining level of the following ink a new one. cannot be correctly detected. Replace the ink Printing with a once-empty ink tank can tank. (U130) damage the printer. To continue printing without replaci
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5B11: Borderless-print ink absorber 8 times Print head [5200] The print head temperature exceeded the specified - Print head (QY6-0070) temperature value. - Logic board (QM2-3827) rise error 9 times EEPROM [6800] A problem occurred in writing to the EEPROM. - Logic board (QM2-3827) error 10 times VH monitor [B200] The internal temperature exceeded the specified - Print head (QY6-0070) error value. - Carriage unit (QM2-3753) - Logic board (QM2-3827) 12 times PG position [5C10] An error occ
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- If images are edited on the computer, print them from the computer. The value exceeds the number of copies During selecting images or specifying the A temporary error. After the error message is you can print. number of copies, the total print quantity displayed for a while, the last operation before exceeds the prescribed value of 999. the error is cancelled, and the total print quantity returns to the value before the error. Memory card is not set. Insert the card No memory card is in
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2-5. Troubleshooting by Symptom Symptom Solution Faulty operation The power does not turn on. - Confirm the connection of The power turns off immediately after - the power cord, and power-on. - between the logic board and the power supply unit. - Replace the - power supply unit, or - logic board. A strange noise occurs. - Remove foreign material. - Attach a removed part if any. - Check the operation of the moving parts (such as purge unit, carriage unit, and paper feeding m
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*1 - print head . - Remove foreign material from the purge unit caps, if any. - Replace the - purge unit, or - logic board. Printing is faint, or white lines appear on - Remove and re-install the print head. printouts even after print head cleaning. - Confirm that the ink tanks are installed properly. Line(s) not included in the print data - Perform print head maintenance. appears on printouts. - Replace the - ink tank, *1 - print head , - purge unit, or - logic board. Paper g
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- Replace the - scanning unit, - logic board, or - document pressure sheet. *1: Replace the print head only after the print head deep cleaning is performed 2 times, and when the problem persists. To the table of contents To the top 1-10
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3. REPAIR 3-1. Notes on Service Part Replacement (and Disassembling / Reassembling) *1 Service part Adjustment / settings Operation check Notes on replacement Logic board ass'y - Before removal of the logic After replacement: - EEPROM information print board ass'y, remove the power QM2-3827 1. Initialize the EEPROM. - Service test print cord, and allow for approx. 1 2. Set the destination in the - Printing via USB connection minute (for discharge of EEPROM. - Copy capacitor's accum
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QC1-9597 - Do not bend the film. Print head After replacement: - Service test print QY6-0070 1. Perform the print head alignment in the user mode. *1: General notes: - Make sure that the flexible cables and wires in the harness are in the proper position and connected correctly. See 3-2. Special Notes on Repair Servicing, or Parts Catalog, for details. - Do not drop the ferrite core, which may cause damage. - Protect electrical parts from damage due to static electricity. - Before r
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3-2. Special Notes on Repair Servicing (1) Side cover L2 and front cover L removal i) Remove 1 screw from the front cover L. ii) While pushing the lock pin, slide the front cover L to the right to remove it. iii) Release the hook of the right front of the side cover L2, while pulling the cover downward. iv) Slide the side cover L2 toward the machine front, and remove it. 1-13
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(2) Side cover R2 and front cover R removal i) Release the hook of the side cover R2. ii) Slide the side cover R2 toward the machine front, and remove it. iii) Remove 1 screw from the front cover R. 1-14
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iv) Remove 2 hooks (No. 1 in the photo below). While pressing the lock pin (No. 2 in the photo below), slide the front cover R toward the machine front, and remove it. (3) Main case removal i) Remove the front covers L / R, side covers R1 / R2 / L1 / L2, and scanner unit. ii) Release 2 bosses, and remove the ASF cover unit. iii) Remove 4 screws and the main case. 1-15
