Cornelius MJ30-4 PC user manual

User manual for the device Cornelius MJ30-4 PC

Device: Cornelius MJ30-4 PC
Category: Beverage Dispenser
Manufacturer: Cornelius
Size: 3.42 MB
Added : 4/21/2014
Number of pages: 59
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Abstracts of contents
Summary of the content on the page No. 1

MILLENNIUM (MJ30-4 PB)
(MJ31-4 PB)
(MJ32-4 PB)
(MJ30-4 PC)
(MJ31-4 PC)
(MJ32-4 PC)
INSTALLATION & SERVICE
MANUAL
Rev. B 2/99
Part No. 85318
Phone (800) 238-3600 or (612) 421-6120 Fax (612) 422-3255
One Cornelius Place, Anoka, Minnesota 55303
IMI CORNELIUS INC.

Summary of the content on the page No. 2

Table of Contents ................................ ................................ ................................ ............................... ................................ ................................ ................................ ........................... ................................ ................................ ................................ ........... ................................ ................................ ................................ ..............

Summary of the content on the page No. 3

General Description The Millennium™ is a state of the art four product B-I-B juice dispenser. It’s integral high performance, dual speed peristaltic mini pumps eliminate the need to purchase separate B-I-B pumps. The Millennium™ can draw product directly from the B-I-B’s up to 50 feet away (15 feet vertically) allowing for greater installation flexibility! Additionally, the Millennium™ incorporates a unique valve assembly which mixes the concentrates more thoroughly than Wilshire realizes that c

Summary of the content on the page No. 4

Specifications 30 in. (76.2 cm) ................................ ................................ ................................ ......................... ................................ ................................ .......... ................................ ................................ .... ................................ ................................ ................................ ....... ................................ ................................ ......................

Summary of the content on the page No. 5

4. Remove the four 9/16” (15 mm) retaining Receiving & Unpacking bolts from the underside of the shipping pallet by carefully tilting the dispenser from 1. Inspect the carton and note any damage, 5. With the assistance of another person, lift damaged, note on the consignee copy of the the dispenser from under the base and place freight invoice “exterior carton damage - The dispenser is extremely heavy when 2. Cut the plastic banding strap and remove the operational. Make certain the counter can

Summary of the content on the page No. 6

b. Insert a 3/8” nylon washer into the elbow barb of the supply line. Connect the a. Attach the supplied 3/8” (9.5mm) elbow supply line barbs to the end of each 3/8” I.D. B-I-B to the water concentrate supply line (not supplied). inlet fitting Secure with clamps provided. Insert a 3/8” located on nylon washer into the elbow barb and the rear of connect the supply lines to the rear of the dispenser noting the valve numbering (numbered 1-4 from left to right as viewed Connect the water supply lin

Summary of the content on the page No. 7

The beverage system must be cleaned and SMALL MEDIUM LARGE EXTRA-LARGE sanitized after installation is completed to safe guard against any possible contaminants which may have entered the system during transport or S ML XL installation. Refer to the “Cleaning & Sanitizing the System” section of this manual for ▲▼ L.E.D. CANCEL/POUR If the optional legs are not used to raise the ▲▼ : dispenser off the counter, the entire perimeter of a. Push and release cancel/pour button to stop the base must be

Summary of the content on the page No. 8

Connect the bag valve to the gray bag Cleaning & Sanitizing the connector and submerse the parts in the System d. Depress and hold the dispense button until The dispenser must be cleaned and sanitized the concentrate has been fully purged from after installation and as required by state and local health departments, or every 3 months minimum. Your state or local health codes may require more frequent and extensive sanitizing Once the concentrate is purged, pulse each valve for 15 seconds on an

Summary of the content on the page No. 9

b. Submerse the bag connector and bag valve Daily Cleaning and assembly into the bucket of sanitizing Maintenance Depress and hold the dispense button until a. On a daily basis, clean the external cabinet sanitizing solution is dispensed through the splash areas using a clean damp cloth. Remove and wash the cup rest, dispensing nozzles, and static mixers with clean water. d. Pulse each valve for 15 seconds on and then release the button. Repeat this pulsing for 15 cycles for each circuit being

Summary of the content on the page No. 10

with a vacuum cleaner or a soft bristle of the ice bank control. Never use an ice pick brush. or other instrument to remove ice from the evaporator. Such practice can result in a Clean the exterior surfaces of the punctured refrigerant circuit or damage to the compressor, agitator motor, fan motor, and fan blade with a damp cloth to wipe off the d. Once the ice bank is sufficiently melted, lift the entire refrigeration deck up and away from the water bath by lifting the deck using The water b

Summary of the content on the page No. 11

Troubleshooting Guide volts. ° ° C) . 10 bonnet. Replace fuse as needed. will require the removal of the upper located on the refrigeration deck and regulator boards. electrical box, left side. This box is transformer and voltage Check the fuse located in the Fuse blown between the junction on control box for 26 VAC. Check transformer output at terminal power strip and the transformer. defective. Check the connection between the Transformer not connected or replace as needed. connections. Run c

Summary of the content on the page No. 12

Troubleshooting Guide open. . , . 11 no restrictions. freely within the sleeve and there are assembly . Be sure the spool moves and check the spool and sleeve defective. Disassemble flow control assembly Flow control binding or seat for restrictions. Replace as required. Inspect valve still does, not function. check plunger seal for defects. sound when energized, but Disassemble the coil assembly and Solenoid makes clicking needed. could also be defective replace as and check function. Return sp

Summary of the content on the page No. 13

Troubleshooting Guide , . line. . 12 the sleeve, replace parts as needed. Be sure the spool moves freely within compensating spring , trapped debris. assembly for binding, defective Disassemble and check flow control Defective flow control. flowing or above. TOO HIGH OUT Water pressure must be 20 psi Supply water pressure too low. BRIXING DISPENSER IS this manual. following the instructions printed in wear, etc. Replace as needed tubing. Check the pump tubing for ruptures, Defective concentrat

Summary of the content on the page No. 14

Troubleshooting Guide . (Cont.) . 13 is not torn or punctured. spring is actuating and the diaphragm not binding, free of debris, return poppet assembly. Be sure the valve is valve which contains the syrup spring. Disassemble the right side of the Defective poppet valve and or be replaced. pumped. After 1 year tubing should decrease the amount of concentrate tubing . Worn or stretched tubing will concentrate pump and inspect the tubing. Remove the front half of the Worn concentrate pump properl

Summary of the content on the page No. 15

Troubleshooting Guide VALVE . TO . open. . 14 drawing found in this manual. and set off the valve. Refer to Current will run through the bracket will make contact with the bracket. improperly aligned, the VRB board bracket. If this pad is missing or the VRB board and the mounting and mounting bracket. between the transistor on the top of the transistor on VRB board PUSHED IS ONE BUTTON error, check the insulator pad properly positioned between WHEN ONLY OPERATE On the valve that is dispensing

Summary of the content on the page No. 16

Troubleshooting Guide . (Cont.) ° F ° C . secured. BUT 15 need to be replaced. restrictions, etc. Heat exchanger may the system for, kinks in lines, Refrigeration technician will examine Refrigerant restriction. will recharge if necessary. (sign of oil at joints and fitting) and PLACE. technician. They will check for leaks IS TAKING NO COOLING Contact a refrigeration service Low refrigerant charge. COMPRESSOR RUNS control is defective. compressor starts ,the ice bank between the 2 leads. If the

Summary of the content on the page No. 17

Troubleshooting Guide BUT . flow. ° ° ° overload. . 16 of the tube. it is all the way down to the bottom location of the sensing bulb. Be sure control sensor. Melt the ice bank and check the Improperly located ice bank obstructed. Replace if needed. Check that the impeller is not plugged in and receiving power. FROZEN WATER COIL the refrigeration deck. Be sure it is WITHOUT SHUTTING OFF Check the agitator motor located on Agitator motor not operating. EXTENDED PERIOD HAS BEEN RUNNING FOR water

Summary of the content on the page No. 18

Troubleshooting Guide . 17 FROZEN WATER COIL WITHOUT SHUTTING OFF EXTENDED PERIOD Replace as required. HAS BEEN RUNNING FOR and fused the contacts together. REFRIGERATION SYSTEM that the control has not overheated CONCENTRATE ONLY Check the ice bank control. Be sure Compressor not cycling off. DISPENSING UNIT IS Remedy Probable Cause Problem

Summary of the content on the page No. 19

Millennium 4 Valve Schematic 18

Summary of the content on the page No. 20

Final Assembly QTY 1 50222 1 2 720203000 1 3 60064003 1 ‡ 350001 1 ‡ 60419006 1 ‡ 60420001 1 ‡ 60419004 1 ‡ 350164 1 4 350061 2 5 231050 1 6 231051 1 7 261142 1 8 400325 Screw 2 9 720200500 1 10 720200400 1 11 84353001 1 12 550088 1 13 230509 Shroud 1 14 710160063 Handle 1 15 186074001 1 16 350017 1 ‡ 350095 1 ‡ 350096 1 17 Screw 2 18 230040 2 19 230303 2 20 350078 1 ‡ 350079 1 21 350012 1 ‡ 36118 1 23 400262 1 24 260970* 1 ‡ 550001 1 ‡ 350148 1 ‡ 350108 1 ‡ 260968* 1 ‡ 350106 1 ‡ 350151 1 ‡ 260


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