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T1600 Internet Routing Node Upgrade
Guide
28 April 2008
Part Number: 530-021924-01
Revision 2
This guide provides procedures for upgrading an operational T640 Internet routing
node to a T1600 Internet routing node. These procedures include preparing the site,
replacing hardware, and verifying operation.
NOTE: Before you upgrade, the T640 routing node must be running JUNOS Release
8.5 or later.
Contents T1600 Routing Node Overview ..................................................................
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T1600 Routing Node Upgrade Guide Installing a Three-Input 240-A Power Supply ..........................................22 Replacing the Cable Restraint on a Three-Input 240-A Power Supply ......23 Removing the Standard Cable Restraint from a Three-Input 240-A Power Supply .............................................................................24 Installing the Optional Cable Restraint on a Three-Input 240-A Power Supply .......................................................................
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T1600 Routing Node Overview T1600 Routing Node Overview The T1600 Internet routing node is a complete routing system that provides Gigabit Ethernet, SONET/SDH, and other high-speed interfaces for large networks and network applications, such as those supported by Internet service providers (ISPs). The routing node accommodates up to eight Flexible PIC Concentrators (FPCs), which can each be configured with a variety of network media types. The T1600 routing node provides up to 800 gigabits per s
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T1600 Routing Node Upgrade Guide Figure 1: Front View of the T1600 Routing Node 4 ■ T1600 Routing Node Overview
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T1600 Upgrade Kit Figure 2: Rear View of the T1600 Routing Node T1600 Upgrade Kit To upgrade a T640 routing node to a T1600 routing node, you install the following hardware components: ■ Two redundant, load-sharing, three-input 240-A power supplies that connect to the rear of the midplane ■ Five T1600-SIBs ■ One T1600 craft interface panel You can order these components individually or order a T1600 upgrade kit that contains all the components. You must supply four additional DC power cables. T1
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T1600 Routing Node Upgrade Guide NOTE: These components must be installed before you can install a T1600-FPC in the T1600 routing node. Power Supplies Two redundant, load-sharing DC power supplies are located at the lower rear of the chassis in slots PEM0 and PEM1 (top to bottom). For power specifications for the system, power supplies, and power cables, see “T1600 Routing Node DC Power Specifications” on page 44. Three-Input 240-A Power Supplies Each three-input 240-A power supply weighs approx
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T1600 Upgrade Kit Table 1: Components Powered by Each Three-Input 240-A Power Supply Input Input Three-Input Mode Two-Input Mode T1600-SIBs, T-CBs, fan trays, and INPUT 0 FPCs in slots FPC0 and FPC1, SIBs, T-CBs, Routing Engines fan trays, and Routing Engines INPUT 1 FPCs in slots FPC4 through FPC7 FPCs in slots FPC2 and FPC7 INPUT 2 FPCs in slots FPC0 through FPC3 Not applicable Three-Input 240-A Power Supply Load Sharing and Fault Tolerance When the routing node is operating normally and both
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T1600 Routing Node Upgrade Guide Figure 4: Three-Input 240-A Power Supply LEDs Table 3 on page 8 describes the three-input 240-A power supply LEDs. Table 3: Three-Input 240-A Power Supply LEDs LED Color State Description CB ON—One per Green On steadily Circuit breaker is on. input Off Circuit breaker is not turned on, or host subsystem has detected a failure and has turned the circuit breaker off. DC OK—One per Blue On steadily When the power supply is correctly power supply set to three-input m
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T1600 Upgrade Kit T1600-SIBs Figure 5 on page 9 shows a T1600-SIB. Figure 5: T1600-SIB Each T1600-SIB consists of the following components: ■ Switch fabric ASICs. ■ High-speed links to each FPC. ■ SIB online/offline button, located on the SIB faceplate. ■ Three LEDs located on the SIB faceplate that display the status of the SIB. Table 4 on page 9 describes the functions of the SIB LEDs. If all three LEDs are off, the SIB is not receiving power. The craft interface has three additional LEDs that
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T1600 Routing Node Upgrade Guide T1600 Routing Node Upgrade Overview NOTE: The T640 routing node can be upgraded while the routing node is powered on and operational. NOTE: During the SIB upgrade: ■ The routing node should not experience packet loss if the traffic is less than 50 percent per Packet Forwarding Engine in each FPC. ■ The routing node might experience some packet loss if the traffic is more than 50 percent per Packet Forwarding Engine in each FPC, depending on the operational enviro
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Verifying the Hardware Version of the Rear Fan Tray Verifying the Hardware Version of the Rear Fan Tray The rear fan tray, model number FAN-REAR-TX-T640-S, has eight fans and is required to support the additional thermal power generation of the T1600 routing node. Model number RHTREARTRAY-T-S has five blowers and does not provide sufficient cooling for the T1600 routing node. To verify that FAN-REAR-TX-T640-S is installed: 1. Issue the show chassis environment command: In this example, the outpu
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T1600 Routing Node Upgrade Guide Bottom Right Middle fan OK Spinning at normal speed Bottom Right Rear fan OK Spinning at normal speed Rear Tray Top fan OK Spinning at normal speed Rear Tray Second fan OK Spinning at normal speed Rear Tray Third fan OK Spinning at normal speed Rear Tray Fourth fan OK Spinning at normal speed Rear Tray Fifth fan
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Replacing the Rear Fan Tray Figure 6: Typical DC Source Cabling to the T1600 Routing Node Provisioning Additional Power for the T1600 Routing Node For a maximally configured T1600 routing node, we recommend that you provision at least 64 A @ –48 VDC for each power supply input in the system. We recommend that you provision a facility circuit breaker for each DC power supply input rated for at least 125% of the continuous current that the input draws at –48 VDC. Replacing the Rear Fan Tray NOTE:
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T1600 Routing Node Upgrade Guide Removing the Rear Fan Tray The rear fan tray is mounted vertically on the right side of the rear of the chassis. The rear fan tray (model number RHTREARTRAY-T-S) weighs about 12 lb (5.4 kg). To remove the rear fan tray, follow this procedure (see Figure 7 on page 15): 1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist and connect the strap to one of the ESD points on the chassis. See “Preventing Electrostatic Discharge Damage” on page 4
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Replacing the Rear Fan Tray Figure 7: Removing the Rear Fan Tray Installing a Rear Fan Tray The rear fan tray (model number FAN-REAR-TX-T640-S) weighs about 10 pounds (4.5 kg). To install a replacement rear fan tray, follow this procedure (see Figure 8 on page 16): 1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist and connect the strap to one of the ESD points on the chassis. See “Preventing Electrostatic Discharge Damage” on page 47. 2. Grasp the fan tray by its hand
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T1600 Routing Node Upgrade Guide Figure 8: Installing a Rear Fan Tray 16 ■ Replacing the Rear Fan Tray
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Upgrading the DC Power Supplies Upgrading the DC Power Supplies NOTE: You must upgrade both power supplies. Follow these procedures for one power supply, then immediately upgrade the other power supply. Mixing a two-input 160-A power supply and a three-input 240-A power supply is supported only during the upgrade. The power supplies are located at the lower rear of the chassis. Each power supply is hot-insertable and hot-removable. When one power supply is powered down or removed, the other powe
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T1600 Routing Node Upgrade Guide CAUTION: Do not substitute a metric nut driver or wrench. A tool that does not fit the nuts exactly can damage them. If a 7/16-in. tool is not available, use pliers or an adjustable wrench. ■ Phillips (+) screwdrivers, numbers 1 and 2 ■ Flashlight ■ Non-conductive sharp object to set the input-mode switch ■ Wire cutters Removing a Two-Input 160-A Power Supply To remove a two-input 160-A power supply, follow this procedure: 1. Switch off the external circuit break
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Upgrading the DC Power Supplies CAUTION: You must ensure that power connections maintain the proper polarity. The power source cables might be labeled (+) and (–) to indicate their polarity. There is no standard color coding for DC power cables. The color coding used by the external DC power source at your site determines the color coding for the leads on the power cables that attach to the terminal studs on each power supply. 5. Using a 7/16-in. nut driver or pliers, remove the nuts and washers
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T1600 Routing Node Upgrade Guide Figure 11: Rear of the Power Supply Showing Midplane Connectors 11. Grasp the handle on the power supply faceplate and pull firmly. Slide it halfway out of the chassis (see Figure 12 on page 21). CAUTION: Each two-input 160-A power supply weighs approximately 23 lb (10.5 kg). Be prepared to support the full weight of the power supply as you remove it from the routing platform. 12. Place one hand underneath the power supply to support it and slide it completely ou
