Summary of the content on the page No. 1
MODELS: 005938-0, 005939-0,
005940-0, 005941-0
Owner's Manual
GP Series Portable Generator
www.generac.com or 1-888-436-3722
Summary of the content on the page No. 2
Table of Contents Introduction ............................................................. 1 Maintenance ........................................................... 9 3.1 Maintenance Schedule ...................................................9 Read this Manual Thoroughly ................................. 1 3.2 Product Specifications ..................................................10 Safety Rules ........................................................... 1 3.2.1 Generator Specifications ..
Summary of the content on the page No. 3
Introduction INTRODUCTION Thank you for purchasing this model by Generac Power Systems, Indicates a hazardous situation or action which, if not Inc. This model is a compact, high performance, air-cooled, avoided, could result in minor or moderate injury. engine driven generator designed to supply electrical power to operate electrical loads where no utility power is available or in NOTE: place of utility due to a power outage. Notes contain additional information important to a procedure a
Summary of the content on the page No. 4
Safety Rules • Never use the generator or any of its parts as a step. Stepping ELECTRICAL HAZARDS on the unit can stress and break parts, and may result in • The generator produces dangerously high voltage when in dangerous operating conditions from leaking exhaust gases, operation. Avoid contact with bare wires, terminals, connections, fuel leakage, oil leakage, etc. etc., while the unit is running, even on equipment connected • On electric start models, disconnect the POSITIVE (+) batter
Summary of the content on the page No. 5
Safety Rules • Do not insert objects through unit’s cooling slots. • Do not operate the generator if connected electrical devices MODEL NO: overheat, if electrical output is lost, if engine or generator sparks or if flames or smoke are observed while unit is running. SERIAL NO: • Keep a fire extinguisher near the generator at all times. Unit ID Location STANDARDS INDEX In the absence of pertinent standards, codes, regulations and laws, the published information listed below may be used as a
Summary of the content on the page No. 6
General Information Figure 1 – Wheel & Handle Assembly 1.1 UNPACKING • Remove all packaging material. • Remove separate accessory box. • Remove the generator from carton. 1.1.1 ACCESSORY BOX Check all contents. If any parts are missing or damaged, locate an authorized dealer at 1-888-436-3722. • 1 - Owner’s Manual • 1 - Handle Assembly • 1 - Liter Oil SAE 30 • 1 - Frame Foot • 2 - Never-Flat Wheels • 1 - Battery Charger (electric start only) • 1 - Hardware Bag (containing the following): • 2-
Summary of the content on the page No. 7
Operation Figure 2 - Control Panel Figure 4 - Generator Controls 11. Handle – Pivot and retract for storage. Press the spring- loaded button to move handles. 12. Gas Cap – Fuel fill location. 13. Fuel Gauge – Shows fuel level in tank. 14. Oil Fill – Add oil here. 15. Recoil Starter – Use to start engine manually. 16. Fuel Shut Off – Valve between fuel tank and carburetor. 17. Battery Charger Input – This receptacle allows the capability to recharge the 12 volt DC storage battery provided with
Summary of the content on the page No. 8
Operation 2.3 CORD SETS AND CONNECTION PLUGS 2.4 HOW TO USE THE GENERATOR If there are any problems operating the generator, please call the 2.3.1 120 VAC, 20 AMP, DUPLEX RECEPTACLE generator helpline at 1-888-436-3722. This is a 120 Volt outlet protected against overload by a 20 Amp push-to-reset circuit breaker (Figure 5). Use each socket to power 2.4.1 GROUNDING THE GENERATOR 120 Volt AC, single phase, 60 Hz electrical loads requiring up to a The National Electrical Code requires that the
Summary of the content on the page No. 9
Operation Hand Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250 to 1100 2.5 DON’T OVERLOAD THE GENERATOR Hedge Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450 Overloading a generator in excess of its rated wattage capacity Impact Wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 can result in damage to the generator and to connected electrical Iron. . . . . . . . . . . . . . . . . .
Summary of the content on the page No. 10
Operation IMPORTANT: It is important to prevent gum deposits from forming in fuel system parts such as the carburetor, fuel hose or tank during storage. Alcohol-blended fuels (called gasohol, ethanol Any attempt to crank or start the engine or methanol) can attract moisture, which leads to separation and before it has been properly serviced with the formation of acids during storage. Acidic gas can damage the fuel recommended oil may result in an engine system of an engine while in sto
Summary of the content on the page No. 11
Maintenance NOTE: Figure 10 - Choke Position If engine fires, but does not continue to run, move choke lever to FULL CHOKE and repeat starting instructions. CHOKE LEVER IMPORTANT: Do not overload the generator. Also, do not overload LEFT = CHOKE individual panel receptacles. These outlets are protected against RIGHT = RUN overload with push-to-reset-type circuit breakers. If amperage rating of any circuit breaker is exceeded, that breaker opens and electrical output to that receptacle is lo
Summary of the content on the page No. 12
Maintenance 3.2 PRODUCT SPECIFICATIONS 3.3 GENERAL RECOMMENDATIONS The warranty of the generator does not cover items that have been 3.2.1 GENERATOR SPECIFICATIONS subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the generator as Rated Power ...............................................................5.0/5.5/6.5 kW** instructed in this manual. Surge Power ...............................................................6.25/6.88/8
Summary of the content on the page No. 13
Maintenance 3.3.4 CHECKING OIL LEVEL 3.4 SERVICE AIR FILTER See the “Before Starting the Generator” section for information on The engine will not run properly and may be damaged if using a checking the oil level. The oil level should be checked before each dirty air filter. Clean the air filter every 200 hours or once a year use, or at least every eight hours of operation. Keep the oil level (Figure 12). Clean or replace more often if operating under dusty maintained. conditions. • filter Re
Summary of the content on the page No. 14
Maintenance • Remove spark plug and pour about 1/2 ounce (15 ml) of engine 3.6 GENERAL oil into the cylinders. Cover spark plug hole with rag. Pull the The generator should be started at least once every seven days and recoil starter a couple times to lubricate the piston rings and be allowed to run at least 30 minutes. If this cannot be done and cylinder bore. the unit must be stored for more than 30 days, use the following information as a guide to prepare it for storage. A void spray fr
Summary of the content on the page No. 15
Troubleshooting Notes 4.1 TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION Engine is running, but no AC output 1. Circuit breaker is open. 1. Reset circuit breaker. is available. 2. Poor connection or defective cord set. 2. Check and repair. 3. Connected device is bad. 3. Connect another device that is in good condition. 4. Fault in generator. 4. Contact Authorized Service Facility. Engine runs good but bogs down 1. Short circuit in a connected load. 1. Disconnect shorted electrical load
Summary of the content on the page No. 16
Notes 14
Summary of the content on the page No. 17
Notes 15
Summary of the content on the page No. 18
Warranty FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The United States Environmental Protection Agency (EPA) and Generac Power Systems, Inc. (Generac) are pleased to explain the Emission Control System warranty on your new 2008 and later equipment. New equipment that use small spark-ignited engines must be designed, built, and equipped to meet stringent anti-smog standards for the federal government. Generac will warrant the emission control system on your
Summary of the content on the page No. 19
Warranty EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty (ECS warranty) for equipment using small spark-ignited engines: (a) Applicability: This warranty shall apply to equipment that uses small off-road engines. The ECS Warranty period shall begin on the date the new equipment is purchased by/delivered to its original, end-use purchaser/owner and shall continue for 24 consecutive months thereafter. (b) General Emissions Warranty Coverage: Generac warrants to the original,
Summary of the content on the page No. 20
Warranty GENERAC POWER SYSTEMS “TWO YEAR” LIMITED WARRANTY FOR GP SERIES PORTABLE GENERATORS For a period of two years from the date of original sale, Generac Power Systems, Inc. (Generac) warrants its GP Series generators will be free from defects in materials and workmanship for the items and period set forth below. Generac will, at its option, repair or replace any part which, upon examination, inspection and testing by Generac or a Generac Authorized Warranty Service Dealer, is found to be
