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Thank you for purchasing a Honda generator. We want to help you get the best results from your new generator and to operate it safely. This manual contains the information on how to do that; please read it carefully. This owner’s manual describes the operation and maintenance of the EM5000SXKl Honda Generator. All information in this publication is based on the latest product information available at the time of printing. Honda Motor Co., Ltd. reserves the right to make changes at any time
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CONTENTS 4 ...................................................................................... SAFETY 4 Safety Label Locations ............................................................ 6 .................................................................. Safety Information .............................................. 8 COMPONENT IDENTIFICATION ............................................................................... 10 CONTROLS ..........................................
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MAINTENANCE ........................................................................ 29 Maintenance Schedule .......................................................... 29 Tool Kit .................................................................................. 30 Engine Oil Change ................................................................ 31 Air Cleaner Service ................................................................ 32 Fuel Sediment Cup ....................................
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SAFETY SAFETY LABEL LOCATION These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda Generator dealer for a replacement. l lCHfCK fOR SPIlltO fllfl OR flJf1 LfAKS. STOP tW6INL BEDIRt RtWLlNG. lCONlR6lfR NI’IL NY A NI Wt PI WINCE RiPANDUf SUR L’APPARtlL. ARRhR Lt HOTtUR AVANI Dt RtlAlRt It PLtlN. IINSPKiCIONAR PARA COMRUSTIRlt OfRRAMADO 0 ESCAPE. (@ PARAR YOIOR ANKS Ot fCHAR. 0
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MADE IN JAPAN @i ITOR CO.. LTD. II CAUTION II AC II DC . .--- 12v 120/24OV 11 VOLTAGE n BE SUR~fb?ILL CRANKCASE -.--- 11 VOLTAGE ~-- ~-~ FREQUENCY 60Hz CURRENT ARA _.---- -.- WITH RECOMMENDED OIL 4.5kVA RATED OUTPUT BEFORE USING~ ~‘EXPLANATI~~U. I/ MAX. OUTPUT 5.OkVA II -..-. -_--_ ___- FOR DETAILEO -___ -_ ____ __ _-..I 10/[ FUEL “;=J&~;j SEE THE OWNER’S MANUAL PHAsE 5
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SAFETY INFORMATION Honda generators are designed to give safe and dependable service if operated according to instructions. Read and understand this owner’s manual before operating your generator. You can help prevent accidents by being familiar with your generator’s controls, and by observing safe operating procedures Operator Responsibility . Know how to stop the generator quickly in case of emergency. l Understand the use of all generator controls, output receptacles, and connections
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Fire and Burn Hazards l The exhaust system gets hot enough to ignite some materials. - Keep the generator at least 1 meter (3 feet) away from buildings and other equipment during operation. - Do not enclose the generator in any structure. - Keep flammable materials away from the generator. l The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the muffler while it is hot. Let the engine cool before storing the gene
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COMPONENT IDENTIFICATION VOLT METER ENGINE SWITCH CHOKE ROD RCUlT BREAKER UN0 TERMINAL ENGINE SERIAL NUMBER 8
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FUEL TANK CAP FUEL METER -SPARK PLUG CAP SERIAL NUMBER MUFFLER l Record the engine and frame serial numbers for your future reference. Refer to these serial numbers when ordering parts, and when making technical or warranty inquiries (see page 47) Frame serial number: Engine serial number: 9
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CONTROLS Engine Switch To start and stop the engine. Key position: To Stop the engine. Key can be removed/inserted. OFF: To run the engine after starting. ON: To start the engine by turning the starter motor. START: ENGINE Return the key to the ON position once the engine has started. Do not use the starter for more than 5 seconds at a time. If the engine fails to start, release the switch and wait 10 seconds before operating the starter again. Recoil Starter To start the engine,
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Fuel Valve The fuel valve is located between the fuel tank and carburetor. When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor. Be sure to return the lever to OFF after stopping the engine. Choke Rod The choke is used to provide proper starting mixture when the engine is cold. It can be opened and closed by operating the choke rod manually. Pull the rod out toward CLOSED to enrich the mixture. 11
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Circuit Breaker The circuit breaker will automatically switch OFF if there is a short circuit or a significant overload of the generator at the receptacle. If the circuit breaker is switched OFF automatically, check that the applicance is working properly and does not exceed the rated load capacity of the circuit before switching the circuit breaker ON again. The circuit breaker may be used to switch the generator power on or off. Ground Terminal The gernerator ground terminal is connect
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Auto-throttle System The auto-throttle system automatically reduces engine speed when all loads are turned off or disconnected. When appliances are turned on or reconnected, the engine returns to the rated speed. Recommended to minimize fuel consumption and AUTO: further reduce noise levels when no load is applied to the generator. OFF: The auto-throttle system does not operate. SWITCH 13
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Pilot Lamp The pilot lamp is illuminated when the generator is operating normally. It indicates that the generator is producing electrical power at the 120 or 120/ 240 volt receptacles. If the pilot light is illuminated, the volt meter should be displaying 120 or 240 volts depending on the position of the voltage selector switch. When the auto-throttle is in the AUTO position, and there is no load connected to the generator, the engine will run slower and the pilot light will be dimmer t
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DC Terminals The DC terminals may ONLY be used for charging 12 volt automotive type batteries. The terminals are colored red to identify the positive (+) terminal and black to identify the negative (-) terminal. The battery must be connected to the generator DC terminals with the proper polarity (battery positive to generator red terminal and battery negative to the generator black terminal). DC Circuit Protector The DC circuit protector automatically shuts off the DC battery charging c
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GENERATOR USE Connections to a Building’s Electrical System Connections for standby power to a building’s electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes. m ! Improper connections to a building’s electrical system can ailbw electrical current from the generator to backfeed into the utility lines. Such backfeed may electrocute utility company workers
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AC Applications Before connecting an appliance or power cord to the generator: l Make sure that it is in good working order. Faulty appliances or power cords can create a potential for electrical shock. l If an appliance begins to operate abnormally, becomes sluggish or stops suddenly, turn it off immediately. Disconnect the applicance, and determine whether the problem is the appliance, or if the rated load capacity of the generator has been exceeded. l Make sure that the electrical rat
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AC Operation 1. Start the engine (refer to page 27). 2. Turn the voltage selector switch to either position. With the voltage selector switch in the “120/240V”position, you can use the 120V and 120/24OV receptacles simultaneously. If you are NOT using the 120/24OV receptacle, but require more power from the 12OV twist lock receptacle, then select the “12OV ONLY” position. 3. Switch ON the AC circuit breaker. 4. Plug in the appliance. Most motorized appliances require more than their
