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PARTS AND OPERATION MANUAL
PARTS AND OPERATION MANUAL
OPERATION AND PARTS MANUAL
WHISPERWATT™ SERIES
MODEL DCA-600SSK
60 Hz GENERATOR
(KOMATSU SA6D170AE-1 DIESEL ENGINE)
PARTS LIST NO. C4875300104C
SERIAL NO. 3692434~
Revision #7 (04/30/10)
To find the latest revision of this
publication, visit our website at:
www.mqpower.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
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NOTE PAGE DCA-600SSK — OPERATION AND PARTS MANUAL (STD)— REV. #7 (04/30/10) — PAGE 3
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TABLE OF CONTENTS MQ Power DCA-600SSK MQ Power DCA-600SSK MQ Power DCA-600SSK COMPONENT DRA COMPONENT DRA COMPONENT DRAWINGS WINGS WINGS MQ Power DCA-600SSK MQ Power DCA-600SSK COMPONENT DRA COMPONENT DRAWINGS WINGS Generator Assembly ......................................... 72-75 AC Generator AC Generator AC Generator AC Generator AC Generator Control Box Assembly ....................................... 76-83 Proposition 65 Warning ..................................................... 2 Engine
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PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Effective: st January 1 , 2006 Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Username Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip. com. View Parts Diagrams To obtain an MQ Account, contact your Order Parts District Sales Manager for more information. Print Specification Information Use the interne
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DCA-600SSK — SPECIFICATIONS Table 1. Generator Specifications Model DCA-600SSK Type Revolving field, self ventilated, drip proof, single bearing Armature Connection Star with Neutral Phase 3 Standby Output 528 KW (660KVA) Prime Output 480 KW (600 KVA) Voltages — 1Ø 120,127,139,240,254,277 (Adjustable) Voltages — 3Ø 208,220,240,416,440,480 (Reconnectable) Power Factor 0.8 Frequency 60 Hz Frequency Regulation: Isochronous under varying loads from no load to 100% rated load No load to full load Fre
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NOTE PAGE DCA-600SSK — OPERATION AND PARTS MANUAL (STD)— REV. #7 (04/30/10) — PAGE 7
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DCA-600SSK — DIMENSIONS (TOP AND SIDE) Figure 1. Dimensions PAGE 8 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
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DCA-600SSK — DIMENSIONS (FRONT , REAR AND DOORS) Figure 2. Dimensions DCA-600SSK — OPERATION AND PARTS MANUAL (STD)— REV. #7 (04/30/10) — PAGE 9
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DCA-600SSK — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! HAZARD SYMBOLS Potential hazards associated with the operation of this Safety precautions should be followed at all times when equipment will be referenced with "Hazard Symbols" which operating this equipment. Failure to read and understand the appear throughout this manual, and will be referenced in Safety Messages and Operating Instructions could result in conjunction with Safety "Message Alert Symbols". inju
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DCA-600SSK — SAFETY MESSAGE ALERT SYMBOLS WARNING - ROTATING PARTS CAUTION - RESPIRATORY HAZARDS NEVER operate equipment with covers, ALWAYS wear approved respiratory or guards removed. Keep fingers, hands, protection. hair and clothing away from all moving parts to prevent injury. CAUTION - ACCIDENTAL STARTING CAUTION - SIGHT AND HEARING HAZARDS ALWAYS place the Engine ON/OFF ALWAYS wear approved eye and switch in the OFF position and remove hearing protection. the ignition key when the pump i
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DCA-600SSK — RULES FOR SAFE OPERATION ■ ALWAYS check the machine for loosened threads or bolts DANGER - READ THIS MANUAL! before starting. Failure to follow instructions in this manual may lead to ■ NEVER operate the generator in an explosive atmosphere serious injury or even DEATH! This equipment is to be or near combustible materials. An explosion or fire could operated by trained and qualified personnel only! This result causing severe bodily harm or even death. equipment is for industrial u
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DCA-600SSK — RULES FOR SAFE OPERATION Generator Grounding DANGER - ELECTROCUTION HAZARDS To guard against electrical shock and possible damage to During operation of this generator, there the equipment, it is important to provide a good EARTH exists the possibility of electrocution, ground. electrical shock or burn, which can cause Article 250 (Grounding) of the National Electrical Code severe bodily harm or even DEATH! (NEC) provides guide lines for proper grounding and specifies To avoid thes
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DCA-600SSK— RULES FOR SAFE OPERATION Maintenance Safety Battery Safety ■ The electrical voltage required to operate the generator Use the following guidelines when handling the battery: can cause severe injury or even death through physical ■ The battery contains acids that can contact with live circuits. Turn all circuit breakers OFF cause injury to the eyes and skin. To before performing maintenance on the generator. avoid eye irritation, always wear safety ■ NEVER lubricate components or att
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DCA-600SSK — RULES FOR SAFE OPERATION Towing & Transporting Safety ■ The maximum speed for highway towing is 55 MPH unless posted otherwise. Recommended off-road towing To reduce the possibility of an accident while transporting is not to exceed 15 MPH or less depending on type of the generator on public roads, always make sure the trailer terrain. that supports the generator and the towing vehicle are in good operating condition and both units are mechanically ■ Place chock blocks underneath w
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DCA-600SSK — INSTALLATION DCA-600SSK — INSTALLATION Figure 3. Typical Generator Grounding Application PAGE 16 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
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DCA-600SSK — INSTALLATION Generator Grounding Outdoor Installation To guard against electrical shock and possible damage to Install the generator in a area that is free of debris, the equipment, it is important to provide a good EARTH bystanders, and overhead obstructions. Make sure the ground. generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that Article 250 (Grounding) of the National Electrical Code (NEC) the exhaust will
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DCA-600SSK — TOWING RULES FOR SAFE OPERATION ■ ALWAYS attach trailer's safety chain to bumper of towing Towing Safety Precautions vehicle. ALWAYS make sure the vehicle and trailer directional, CAUTION - TOWING REGULATIONS backup, brake, and trailer lights are connected and working properly. Check with your county or state safety towing regulations before towing your generator. Remember the maximum speed unless otherwise posted for highway towing is 45 MPH. Recommended off-road towing is not to
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DCA-600SSK — TRAILER-SAFETY GUIDELINES 5. Frame Width - Measurement is from fender to fender 6. Jack Stand - Trailer support device with maximum pound CAUTION - TRAILER INSPECTION requirement from the tongue of the trailer. ALWAYS make sure the trailer is in good operating con- 7. Coupler - Type of hitch used on the trailer for towing. dition. Check the tires for proper inflation and wear. Also 8. Tire Size - Indicates the diameter of the tire in inches check the wheel lug nuts fo
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DCA-600SSK — TRAILER-SPECIFICATIONS Table 3. Trailer Specifications MODEL APPLICATION FUEL CELL BRAKE SYSTEM GVWR FRAME FRAME JACK LENGTH WIDTH STAND TRLR-10W SDW225, NO O N. 1,900 LBS 96 inches 50 inches 800 LBS. (363 Kg.) SGW250,TLW300 862 Kg. 2.43 meters 1.27 meters FULL TILT WHEEL TRLR-10 DCA10, TLG12, DCA-NO O N. 1,900 LBS 96 inches 50 inches 800 LBS. (363 Kg.) 15 862 Kg. 2.43 meters 1.27 meters FULL TILT WHEEL TRLR-10XF DCA10, TLG-12, 52 Gallons N. O 1,900 LBS 96 inches 50 inches 800 LBS.
