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COMBINATION LATHE/MILL
MODEL G0516
INSTRUCTION MANUAL
COPYRIGHT © NOVEMBER, 2002 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE
MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE
MACHINE,
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WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of
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TABLE OF CONTENTS PAGE 1. SAFETY........................................................................................................................................2 Safety Rules For Power Tools ............................................................................................2-3 Additional Safety Instructions For Lathe/Mills ........................................................................4 2. CIRCUIT REQUIREMENTS ............................................................
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SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substi- tute for proper accident prevention measures.
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Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make 15. USE RECOMMENDED ACCESSORIES. sure your extension cord is in good condi- Consult the owner’s manual for recom- tion. Conductor size should be in accor- mended accessories. The use of improper dance with the chart below. The amperage accessories may cause risk of injury. rating should be listed on the motor or tool nameplate. An undersized cord will cause 16. REDUCE THE RISK OF UNINTENTION- a drop in line voltage resulting
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Additional Safety Instructions For Lathe/Mills 1. MAKE SURE ALL GUARDS are in place 9. NEVER OPERATE THE LATHE/MILL and that the lathe/mill sits on a flat, stable WITH DAMAGED OR WORN PARTS. surface. Maintain your lathe/mill in proper working condition. Perform routine inspections and 2. BEFORE STARTING THE LATHE/MILL maintenance promptly when called for. Put be certain the workpiece has been properly away adjustment tools after use. engaged in the chuck, tailstock, center, or vise (if in use) a
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SECTION 2: CIRCUIT REQUIREMENTS Extension Cords 110V Operation The Model G0516 Lathe/Mill is wired for 110V If you find it necessary to use an extension cord 3 single-phase operation. The largest motor, the ⁄4 with the Model G0516, make sure the cord is HP lathe motor, will safely draw 9 amps at 110V. rated Hard Service (grade S) or better. Refer to A 10-amp fuse or circuit breaker should be used the chart in the standard safety instructions to when connecting this combination lathe/mill to dete
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Grounding In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur- rent. This tool is equipped with a power cord hav- ing an equipment-grounding prong. See Figure 1. The outlet must be properly installed and grounded in accordance with all local codes and ordinances. Verify that any existing This machine must have a ground prong in electrical outlet and cir- the plug to help ensure that it is grounded. cui
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SECTION 3: INTRODUCTION Most importantly, we stand behind our machines. Commentary If you have any service questions or parts requests, please call or write us at the location listed below. We are proud to offer the Model G0516 Lathe/Mill. The Model G0516 is part of a growing Grizzly Industrial, Inc. Grizzly family of fine metalworking machinery. 1203 Lycoming Mall Circle When used according to the guidelines set forth Pennsdale, PA 17756 in this manual, you can expect years of trouble- Phone: (
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SECTION 4: IDENTIFICATION 26 27 1 28 25 2 29 24 30 3 23 22 4 21 5 20 6 15 19 7 13 8 14 18 10 11 12 16 17 9 Figure 2. The following is a list of controls and components on the Model G0516. Please take time to become familiar with each term and its location. These terms will be used throughout the manual and knowing them is essential to understanding the instructions and terminology used in this manual. 1. Thread Pitch Gearing & Speed Charts 16. Tailstock Center 2. Lathe Forward/Reverse Switch 17.
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3 1 6 9 10 11 12 4 2 7 13 5 8 14 15 Figure 3. The picture above shows important accessories and tools that are included with the Model G0516. Please take some time to identify these items. Similar to the components and controls in Figure 2, these items are mentioned throughout the manual and knowing them is essential to understanding the instructions and terminology used in this manual. 1. 3-Jaw Chuck 9. Tailstock Dead Center 2. 3-Jaw Chuck Key 10. Headstock Dead Center 3. 4-Jaw Chuck 11. Drill
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SECTION 5: SET-UP Unpacking Piece Inventory Inside the crate you will find: This combination lathe/mill is shipped from the manufacturer in a carefully packed crate. If you • Model G0516 Base Unit discover the machine is damaged after you’ve • Mill/Drill Attachment signed for delivery, and the truck and driver are • Backsplash gone, you will need to file a freight claim with the ® • 6mm Allen Wrench ® carrier. Save the containers and all packing mate- • 5mm Allen Wrench ® rials for possible insp
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R R R R R R E E E E E R R E T T T T T R E E R R R T R E E E E E E T T E E E E E T T T E E T T M M M M M E E M E E E M M M M M A A A M A M A A A A A I A I A I I A I I A I I I I I I D I D D D D D D D D D D D D Hardware Recognition Chart Use this chart to match up hardware pieces during the assembly process! Lock Wing 5 ⁄8'' Nut Nut # 10 Countersunk Thumb 1 ⁄4'' Phillips Phillips Screw Slotted Head Head Screw Screw Screw 5 ⁄16'' 9 ⁄16'' 3 ⁄8'' Carriage Button Cap Flange Bolt Head Screw Bolt Screw 7
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Clean Up Site Considerations The unpainted surfaces are coated with a waxy FLOOR AND WORKBENCH LOAD oil to protect them from corrosion during ship- Your Model G0516 represents a medium weight ment. Remove this protective coating with a sol- 1 load in a 16 ⁄2" X 43" footprint. Most commercial vent cleaner or citrus-based degreaser such as or garage shop floors should be sufficient to carry Grizzly’s G7895 Degreaser. To clean thoroughly, the weight. Before moving the Lathe/Mill onto a some parts m
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Beginning Assembly Install Support Leg This section will cover the minimum assembly To install the support leg: and adjustment instructions needed to begin operation. For best results, complete the assem- 1. Get the help of an assistant. bly in the order provided in this manual and then read the remaining portion of the manual before 2. Tip the lathe forward and have your assistant attempting any type of operations. thread the leg w/attached foot into the lathe stand as shown in Figure 4. Do not
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4. Align the indicator on the mounting bracket Attach Mill/Drill to with the “0” line on the mill/drill swivel scale, as shown in Figure 6. Lathe To attach the mill/drill unit to the lathe body: 1. Get the help of an assistant. 2. Locate the included nut that fits on the large bolt in the mounting bracket, so you have it ready for the next step. 3. Place the bottom end of the mill/drill unit over the mounting bolt and up against the mount- ing bracket, then have your assistant thread the nut ont
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Install Backsplash Mount Mill/Drill Eyeshield To install the backsplash: To mount the mill/drill eyeshield: 1. Get the help of an assistant. 1. Attach the eyeshield to the mill/drill with the 2. Hold the backsplash against the back of the knurled knob as shown in Figure 9. Note— lathe so all of the mounting holes are the eyeshield provides the best coverage aligned, and instruct your assistant to secure when it is positioned down as far as it can go. the back splash with the (2) M6-1 X 10 cap sc
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6. Turn the FWD/REV switch clockwise. This Test Run Lathe should make the lathe chuck turn clockwise when you start the machine. 7. Flip up the emergency stop button to reveal Before continuing to Section 6: Operations, test the red and green ON/OFF buttons. run the lathe to make sure it runs properly. 8. Stand to the side of the lathe chuck line of To test run the lathe: rotation, and press the green button to turn the lathe ON. If the carriage starts moving, 1. Make sure that there is NOT a c
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4. Rotate the Lathe/Mill selector switch to the Test Run Mill/Drill “MILLING” position. 5. Move the high/low speed lever to the “L” position for low speed. Before continuing to the Operations section, test run the mill/drill to verify that it runs properly. 6. Unlatch mill/drill emergency stop switch cover—this should make the mill/drill power To test run the mill/drill: indicator light up. 1. Make sure that the factory installed drill 7. Rotate the variable speed knob clockwise to chuck is tig
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SECTION 6: LATHE OPERATIONS Your safety is important! Please follow the Lathe warnings below during this entire section: To get the most out of your machine, please take Operating this equipment has the potential the time to familiarize yourself with the various for flying debris to cause eye injury. Always controls and components of the mill/drill, as wear safety glasses or goggles when oper- shown in Figures 13 and 14. ating equipment. Everyday glasses or read- ing glasses only have impact res
