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BRAKE FLUID EXCHANGER
92923
ASSEMBLY AND OPERATING INSTRUCTIONS
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at http://www.harborfreight.com
© ®
Copyright 2005 by Harbor Freight Tools . All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or
form without the express written consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-3353
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Specifications Item Description Functions Remove and replace fluid from most types and models of vehicle brake systems, Also removes trapped air. Working Air Pressure 10 to 30 PSI; 40 PSI Max.; Consumption: 4.5 CFM@30 PSI Air Inlet 1/4” – 18 NPT Tank Fluid Capacity 1.32 Gallons (5.25 quarts) Pressure Regulator Manual control dial, locking Pressure Gauge 0~140 PSI, 20 PSI increments; within 20 PSI increments, marked in 2 increments Drain Tubes 2 – 12-1/2 (L) x 0.316 (dia.) inches clear p
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5. Use the right tool for the job. Do not attempt to force a small tool or attachment to do the work of a larger industrial tool. There are certain applications for which this tool was designed. It will do the job better and more safely at the rate for which it was intended. Do not modify this tool and do not use this tool for a purpose for which it was not intended. 6. Dress properly. Do not wear loose clothing or jewelry as they can be caught in moving parts. Protective, electrically noncond
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17. Maintenance. For your safety, service and maintenance should be performed regularly by a qualified technician. Note: Performance of this tool may vary depending on variations in air pressure and compres- sor capability. Brake Fluid Exchanger Safety Precautions Caution: This equipment is designed to be operated by qualified and trained personnel. It should only be operated after reading and understanding the safety warnings and operating procedures in this instruction manual and the vehicle’
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16. Some brake pads contain asbestos. Asbestosis, a chronic lung inflammation, can result from prolonged inhalation of asbestos particles. Accordingly, wear appropriate ANSI approved respiratory devices and proper protective clothing when working near any brake pads. 17. Always keep brake fluid from contacting the vehicle’s paint finish. Brake fluid will damage the paint finish on vehicles. Warning: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all po
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CONNECT TO THE QUICK CONNECTOR (14) ON THE BRAKE FLUID EXCHANGER Controls and Indicators Air Connector Ball Air Hose Valve (15) Quick Connector (14) Fluid Hose (20) Add Brake Fluid Here Pressure Gauge (23) Pressure Adjust Valve (16) Tank Cap (2) Air Release Air Release Safety Ball Valve (15) Valve (18) Bleeding Brakes and Adding New Fluid WARNING: The vehicle engine must never be started in a closed garage, or any other sealed structure. Carbon monoxide is produced during operation and is deadl
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5. Secure the Adapter Lid to the Master Cylinder. 6. Unscrew and remove the Tank Cap (2), then pour in the appropriate amount of new brake fluid. Refer to the vehicle manufacturer’s service manual for the correct amount and type of fluid. Screw in the Tank Cap (2) tightly. 7. Insert the Fluid Hose (20) Quick Connector (21) onto the temporary Master Cylinder Adapter Lid. Make sure that it’s Ball Valve (15) is in the closed position (sideways to the direction of the Fluid Hose). 8. Remove the Drai
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15. Remove the Used Fluid Bottles or Clear Rubber Tubes connected to the brake cylinder and return screws to the drain holes. 16. Empty the Used Fluid Bottles into a fluid recycle tank, or in other bottles for proper disposal 17. Repeat steps 8 through 15 for the front brake cylinders. 18. When the fluid transfer of the front brake cylinders is complete, turn the Ball Valve (15) on the Master Cylinder to the Off (sideways) position, and remove the Fluid Hose (20) from the Master Cylinder Lid. Ad
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Brake Fluid Exchanger Parts List Pn art Dy escriptio Qt tPn ar Dy escriptio Qt 1)H1 andle Bar (Steel 1t3N7 u 1 2kC1 ap, Tan 1)4A1 ir Inlet Connector (Female 1 3gO1 -Rin 1,5 Ball Valve /"3 4 4fT1 ank, Upper Hal 1r6P1 ressure Regulato 1 5tB3 ol 17 1 /"1 Connector 4 6mD1 iaphrag 1e8S1 afety Valve, Air Releas 7fT1 ank, Lower Hal 1r941 -Way Connecto 1 1 8 / "- /"1 Connector 2)0O1 il Delivery Tube (3m 8 4 1 9 /"1 Connector 201Q1 uick Coupler, SF2 8 1k 0T1 ube Loc 2)231 -Way Connector (Cu 1e 1Ø1 8 Tub
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Adapter Kit Parts List PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALI- FIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLAC
