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DS-350 COMMERCIAL ROLL-UP DOORS
WINDLOAD RATED
INSTALLATION INSTRUCTIONS
IMPORTANT NOTICE!!
Read the enclosed instructions carefully before attempting to install this door. Pay close
attention to all warnings and important safety notices.
This manual MUST be attached to the wall in close proximity of the door.
©Copyright 2002 Wayne-Dalton Corp.
P/N 291341, DOC #101-0093-1 REV 02
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IMPORTANT SAFETY NOTICES Read the enclosed instructions carefully before attempting installation. If there are any questions about any of the procedures, do not perform the work. Instead, have a qualified door agency do the installation or repairs. 1. Operate the door ONLY when it is properly adjusted and free of all obstructions. 2. The door is constantly under EXTREME SPRING TENSION. Repairs, adjustments, installation and removal, ESPECIALLY of SPRINGS AND RELATED PARTS, are dangerous
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INTRODUCTION This manual's main function is to assist the installer in correctly mounting doors with due regard for safety, operation, and sound construction practices. Reference must be made to construction codes in your area. All Wayne-Dalton DS-350 Windload Rated Commercial Roll-Up Doors follow the general instructions contained herein. Additional installation information for the specific door shipped is found with the packing slip and on supplementary drawings. There are also bolt a
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STEP 1 UNPACKING DOORS Doors shipped by common carrier arrive at the job site packed in cardboard. Before removing the door from the packaging, inspect the door and packaging for visible signs of damage. If damage is noted, file a freight claim with the freight company immediately. Remove the door from the packaging. Do not cut tape that holds door in a roll. You will be told in IMPORTANT! step #7 when to cut tape. No guarantee will be given by Wayne-Dalton Corp. if the door is no
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STEP 3 INSTALLING MOUNTING ANGLES AND GUIDES Obtain the appropriate Bolt Line (BL) measurement from the chart below. Use Opening Width listed on packing slip. Any variation between the actual opening width and the width listed on the packing slip is to be ignored. OPENING WIDTH BL BL ANGLE FACE TO ANGLE FACE (STEEL) (MASONRY) UP TO 10’ WIDE 1-9/16” 4-15/16” OPENING WIDTH + 6-11/16” OVER 10’ WIDE 1-7/16” 4-7/8” OPENING WIDTH + 6-7/16” Use BL measurement to locate wall
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Trim the top of each wear strip at a 45° angle as shown and clip onto the appropriate leg of each guide. Be sure that trimmed edges of the wear strips end just below the flare of the guides. Install the bottom bar stops with the same 5/16-18 x 5/8” truss head bolts and flange nuts used to assemble the guides (no washer). Leave the fasteners loose to allow the bottom bar stops to pivot out of the way of the bottom bar angle when the curtain will be pulled into the guides. You will be instruc
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side and position the door as close as possible to the door header. Be sure that the door is able to revolve without scraping against door header or guides. Rotate door assembly so that bottom bar angle is at bottom of curtain roll. To avoid serious injury or death, never walk, stand, or work WARNING below door assembly before it is secured to support brackets. STEP 6 SECURE AXLE SADDLE CASTINGS Making sure that the bottom bar angle is at the bottom of the curtain roll; place t
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STEP 8 INSTALL SLIDE BOLT LOCKS Install slide bolt locks, if provided, as shown. Install the lift handle to bottom bar angle at this time. STEP 9 LUBRICATE AND ADJUST THE GUIDES Lubricate the insides of the guides and wearstrips with weather resistant lubricating spray. Be sure to spray lubricant over the flares at the tops of the guides. Move the door up and down to check for proper operation. Adjust the guides and mounting angles if necessary to allow fo
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Place a large pipe wrench in position on the door axle as shown and slightly loosen both axle saddle castings. Pull down on the wrench for more spring tension and let up on the wrench for less spring tension. As saddle castings are loosened, hold wrench securely. WARNING Springs are very strong and can cause serious injury if not controlled properly. Tighten both axle saddle castings per Step #6 while holding the pipe wrench firmly to maintain desired adjustment. Let off the pipe w
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REDUCED DRIVE CHAIN HOIST INSTALLATION INSTRUCTIONS (if applicable) STEP 12 ALIGN THE SPROCKETS Feed the hand chain through the pocket wheel assembly (installed in step #4), around the cast iron hand chain wheel, and connect the two end links. Align the chain hoist so that the 41B9 sprocket on the pocket wheel assembly is in line with the 41A40 sprocket bolted to the barrel. Next, tighten the hoist- locking bolts to lock the pocket wheel assembly to the shaft to prevent it from
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Item Description Item Description 1 Top Sheets - Give Length 18 1/4-20 x 1” Slotted Screw, Washer & Nylon Nut 2 Intermediate Sheets - Give Length 19 Mounting Angle, Give Mounting Condition, Give Length 3 Bottom Sheet Assembly - Give Length 20 Direct Drive Chain Wheel 4 Guide, Left Hand or Right Hand (Right Hand Shown) 21 Chain Retainer Clip 5 Axle - Give Length 22 Direct Drive Chain Guide 6 Drum Assembly 23 1/2" Collar (Not Shown) 7 Spring - Right -
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Roll-Up Sheet Door LIMITED WARRANTY Wayne-Dalton Corp P.O. Box 67- Mt. Hope, Ohio 44660 The Manufacturer warrants the ROLL-UP SHEET DOOR and hardware fittings for a period of ONE YEAR from the time of delivery against any defects in workmanship or material. Manufacturer shall, upon notification, correct such nonconformity at its option, by repairing or replacing any defective part or parts.
