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GARAGE DOORS & OPENERS
T a b l e O f C o n t e n t s
Parts Breakdown 2
7000/7400 Series
Pre-Installation 3
Important Safety Instructions 3
Tools Required 3
t o r s i o n
Package Contents 3
Door Section Identification 4
6” Fontr Mount Low HM ooeadr
Graduated End Hinge And Strut Identification 4
Removing an Existing Door 5
Preparing the Opening 5
Installation 7
Optional Installation 17
MH
Door Arm Hookup 17
instaLLation instructions and owner ’s ManuaL
Lift Handles 17
Pull Down Rope 17
Maintenance
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PartS Breakdown G5. NOTE: The illustrations shown on this page are general G11. representations of the door parts. Each specific door G7. models may have unique variations. H2. G9. G12. F1. G2. H1. A1. G1. G3. D1. D1. G12. G4. G6. A2. G5. G9. E1. G5. G10. G8. G5. C1. G4. D1. D1. F6. A1. C2. A2. F4. H2. F3. F6. C2. F1. G13. F7. F2. C3. F4. B3. B2. A2. I1. B1. J1. A4. H1. F7. A1. K1. A3. F5. F5. J1. F2. G13. F3. I1. A. TRACk ROLLERS (AS REquIRED): F7. Left Hand and Right Hand Fully Adjustable (F.
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Pre-Installation Important Safety Instructions Tools Required DEFINITION OF kEy WORDS uSED IN THIS MANuAL: • Power drill • Phillips head • Hammer screwdriver • Drill bits: 1/8”, 3/16”, • Tape measure W WARNING ARNING 9/32”, 7/16”, 1/2” • Locking Pliers • Step Ladder • Ratchet wrench • (2) Vice clamps INDICATES A POTENTIALLy HAzARDOuS SITuATION WHICH; IF NOT A vOIDED, • Level COuLD RESuLT IN SEvERE OR FATAL INJuR y. • Socket driver: 7/16” • Wrenches: 3/8”, • Pencil 7/16”, 1/2”, 9/16”, CAuTI
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section. The BOTTOM SECTION can be identified by #1. The INTERMEDIATE I SECTION can be identified by #2. The INTERMEDIATE II SECTION can be identified by #3, for a 4 section high door only. 5/16” x 1-1/4” Cotter pin Clevis pin (as required) (as required) Cable drums RH/LH Torsion springs RH/LH The INTERMEDIATE III SECTION can be identified by #4, for a 5 section high door only. The TOP SECTION can be identified either by a #3, for a 3 section high door, by a #4, for a 4 section high door or by
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rail of the bottom section. the Opening”. These instructions are not supplied with the door, but are available at no charge from Wayne-Dalton, A Division Of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH., Long Strut(s) are typically installed along the top and or bottom rails of sections. Measure the 44660, or at www.Wayne-Dalton.com. height of the long strut(s) to determine if you have 2” or 3”. NOTE: Some struts also may or may not have holes in them. If they don’t, then prior to in
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Backroom Min. side room clearance for 2” track is 3-1/2” (89 mm). Suitable mounting surface Headroom Min. side room clearance for 3” 2”x 6” lumber minimum track is 4-1/2” (114 mm). Header board 2”x 6” lumber preferred Nail Min. side room clearance for 2” track is Finished 3-1/2” (89 Door mm). Height Min. side room clearance for 3” track is Plumb 4-1/2” (114 jambs mm). Weather- strips Jamb 1/8” to 1/4” 6 Please Do Not Return This Product To The Store. Contact your local Wayne-Dalto
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Bottom Weather Seal Tools: Hammer, Tape Measure, Saw Horses 3 InStallatIon NOTE: If a bottom weather seal is supplied, complete this step. Before installing your door, be certain that you have read and followed all of the instruc- NOTE: Refer to Door Section Identification / Parts Breakdown. tions covered in the pre-installation section of this manual. Failure to do so may result in an improperly installed door. Place the bottom section face down on a couple of sawhorses or flat clean/ smoot
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with the left bottom edge of the bottom section. Attach the bottom corner bracket to the bot- Strutting tom section using (3) 1/4”-20 x 1-3/8” bolts, as shown. Tools: Power Drill, 1/8”/9/32” Drill Bit, Socket Driver 7/16”, Tape 6 NOTE: Refer to Graduated End Hinge and Strut Identification / Parts Breakdown. Lay the short strut onto the bottom rail of the bottom section. Position the bottom of the strut 3/4” up from the bottom edge of the bottom section. Center the short strut from side to s
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Center hinge Half Center Hinges (3) 1/4” - 14 x 1” Tools: Power drill, 7/16” Socket driver, Tape measure 7 Lag screws Typical section NOTE: If you don’t have half center hinges, then skip this step. Refer to Package Contents / shown. 2” Long strut Parts Breakdown, to determine if you have half center hinges. using a tape measure, position the half center hinges equally spaced in between the center hinges and equally spaced in between the center hinges and the graduated end hinges. Posi-
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Lay a short strut onto the top rail of the top section. Position the top of the strut 3/4” down from the top edge of the top section. Center the short strut from side to side on the section Wallangle surface. Riveted track track Drill pilot holes, 1” deep into the top section with a 1/8” drill bit. flag angle assembly shown IMPORTANT: BE ExTREMELY CAREFuL NOT TO DRILL THRu THE SECTION. ONLY DRILL 1” Lag DEEP. screw Attach the strut using (1) 1/4”-14 x 1” lag screw at each predrilled hole
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screws. Repeat same process for other inner upper hinge leafs. the track bolts and nuts. Repeat for other side. (2) 1/4”-20 x 2 1/4” Door width (2” Track) Door width (3” Track) Carriage bolts and (2) + 3-3/8” to 3-1/2” + 4-7/8” to 5” Top of flag angle or 1/4”-20 Flange hex nuts or Top of wallangle assembly (2) 1/4”-20 x 1-3/8” bolts 2” Long (4) 1/4”-14 x 1” strut Nail Lag screws 2” Track Applications: 1-11/16” to 1-3/4” Top section Typical Single graduated end 3” Track Applications: sec
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adjusted for each side. If your door did come with a coupler: Mark a vertical pencil line on the mounting surface above the door, at the center. Split the difference up and position the (2) center bearing Starting on the left hand side, vertically align the top section of the door with the lower sec- brackets apart from each other. Mark two vertical pencil lines, one for each center bearing tions. Maintaining the top fixture(s) position, tighten the 1/4”-20 flange hex nuts or 1/4”-20 bracket
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IMPORTANT: THE CENTER BRACKET BuSHING OR CENTER BEARING AND TORSION Black cable drum Coupler Set screws SPRINGS, MuST BE POSITIONED, AS SHOWN. (right hand side) and Lock halves nut With assistance, pick up the torsion spring assembly and slide one end of the torsion shaft through one end bearing bracket. Lay the middle of the torsion shaft into the center bracket. Slide the other end of the torsion shaft into the other end bearing bracket. Position the torsion Center Torsion coupler keyed
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Center bearing brackets (3) 3/8” - 16 Center bearing bracket(s) Torsion nylon hex lock Coupler nuts spring assembly Coupler Torsion assembly keyed Set screws shaft Center bearing Torsion Center bearing inside Lock nuts torsion spring keyed shaft Torsion (3) 3/8” - 16 x 1-3/4” Coupler keyed hex head screws halves shaft Torsion spring Left hand end bearing bracket (2) 3/8”-16 Nuts Typical center bracket assembly Key Left hand cable drum Torsion keyed Torsion shaft spring Torsion
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Winding Springs W WARNING ARNING Tools: Step Ladder, Approved winding bars, 3/8” Wrench 23 kEEP HORIzONTAL TRACkS PARALLEL AND WITHIN 3/4” TO 7/8” MAxI- MuM OF DOOR EDGE, OTHERWISE DOOR COuLD FALL, RESuLTING IN Position a ladder slightly to the side of the spring so that the winding cone is easily acces- SEvERE OR FATAL INJuRy. sible, and so your body is not directly in line with the winding bars. IMPORTANT: DO NOT SuPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE REAR IMPORTANT: CHECK T
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3/4” To 7/8” 3/4” To 7/8” Door edges Horizontal tracks Horizontal tracks Vice clamp Vice clamp 2nd Track roller Rear center back hang Horizontal (1) 3/8” Truss head bolt track (may not be supplied) (1) 3/8” Nut (may not be supplied) Horizontal track Drill 3/8” diameter hole Sound framing members Center of the horizontal track Label Placement Tools: Step Ladder 25 IMPORTANT: uSING THE ILLuSTRATION, ATTACH THE APPROPRIATE LABELS TO THE AP- PROPRIATE LOCATION ON THE SECTION, AS SHOWN. NO
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optional Installation Door Arm Hookup W WARNING ARNING Tools: Needle nose pliers DO NOT INSTALL PuLL DOWN ROPE ON DOORS WITH OPERATORS. CHILDREN MAy BECOME ENTANGLED IN THE ROPE CAuSING SEvERE OR FATAL INJuR y. At the center of the top section, measure horizontally from the top of center hinge to the bottom of strut. using that dimension, measure and cut (2) pieces of perforated angles. Assemble the Measure and mark the jamb approximately 48” to 50” (1220 to 1270 mm) from floor on the (2)
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Maintenance Before you begin, read all warning labels affixed to the door and the installation instructions and owner’s manual. When correctly installed, your Wayne-Dalton door will operate smoothly. Always Cleaning Your Garage Door operate your door with controlled movements. Do not slam your door or throw your door into the open position, this may cause damage to the door or its components. If your door has an electric opener, refer to the owner’s manual to disconnect the opener before per
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3. Lubrication: The door should open and close smoothly. Ensure the door track rollers are rotating freely when opening and closing the door. If track rollers do not rotate freely, clean the door tracks, removing dirt and any foreign substances. Clean and lubricate (use a non-silicon based lubricant) graduated end hinges, steel track rollers, spring(s) and bearings. DO NOT lubri- cate plastic idler bearings, nylon track rollers, door track. DO NOT oil a cylinder lock, if actuation is difficu
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w arranty Limited warranty Model 7000 and 7400 Series Subject to the terms and conditions contained in this Limited Warranty, Wayne-Dalton (“Manufacturer”) warrants the sections of the door, against defects in material and workmanship, for a period of ONE (1) yEAR from the time of delivery provided: i) (i) The interior and exterior surfaces, as well as all edges of the wood door(s) are properly finished according to the Manufactures Maintenance and Painting Instructions and finish manufacturer
